@open-mercato/shared 0.6.6-develop.5509.1.006f4d4f24 → 0.6.6-develop.5523.1.e223ca1915

package/dist/lib/db/mikro.js

@@ -25,6 +25,28 @@ function getOrmEntities() {
   }
   return entities;
 }
+function parsePositiveIntEnv(raw) {
+  const parsed = parseInt(raw || "");
+  return Number.isFinite(parsed) && parsed > 0 ? parsed : void 0;
+}
+function resolvePoolConfig(env = process.env) {
+  const idleSessionTimeoutEnv = parseInt(env.DB_IDLE_SESSION_TIMEOUT_MS || "");
+  const idleInTxTimeoutEnv = parseInt(env.DB_IDLE_IN_TRANSACTION_TIMEOUT_MS || "");
+  return {
+    poolMin: parseInt(env.DB_POOL_MIN || "2"),
+    poolMax: parseInt(env.DB_POOL_MAX || "20"),
+    poolIdleTimeout: parseInt(env.DB_POOL_IDLE_TIMEOUT || "3000"),
+    poolAcquireTimeout: parseInt(env.DB_POOL_ACQUIRE_TIMEOUT || "6000"),
+    idleSessionTimeoutMs: Number.isFinite(idleSessionTimeoutEnv) ? idleSessionTimeoutEnv : env.NODE_ENV === "production" ? void 0 : 6e5,
+    // Finite default in every environment (including production) so a leaked or idle
+    // open transaction cannot pin a pool connection indefinitely and exhaust the pool.
+    // Mirrors the long-standing dev value; override (incl. 0 to disable) via env.
+    idleInTransactionTimeoutMs: Number.isFinite(idleInTxTimeoutEnv) ? idleInTxTimeoutEnv : 12e4,
+    // Opt-in guards against runaway statements and lock waits. No timeout when unset.
+    statementTimeoutMs: parsePositiveIntEnv(env.DB_STATEMENT_TIMEOUT_MS),
+    lockTimeoutMs: parsePositiveIntEnv(env.DB_LOCK_TIMEOUT_MS)
+  };
+}
 async function getOrm() {
   if (ormInstance) {
     return ormInstance;
@@ -34,14 +56,16 @@ async function getOrm() {
   if (!clientUrl) {
     throw new Error("DATABASE_URL is not set");
   }
-  const poolMin = parseInt(process.env.DB_POOL_MIN || "2");
-  const poolMax = parseInt(process.env.DB_POOL_MAX || "20");
-  const poolIdleTimeout = parseInt(process.env.DB_POOL_IDLE_TIMEOUT || "3000");
-  const poolAcquireTimeout = parseInt(process.env.DB_POOL_ACQUIRE_TIMEOUT || "6000");
-  const idleSessionTimeoutEnv = parseInt(process.env.DB_IDLE_SESSION_TIMEOUT_MS || "");
-  const idleInTxTimeoutEnv = parseInt(process.env.DB_IDLE_IN_TRANSACTION_TIMEOUT_MS || "");
-  const idleSessionTimeoutMs = Number.isFinite(idleSessionTimeoutEnv) ? idleSessionTimeoutEnv : process.env.NODE_ENV === "production" ? void 0 : 6e5;
-  const idleInTransactionTimeoutMs = Number.isFinite(idleInTxTimeoutEnv) ? idleInTxTimeoutEnv : process.env.NODE_ENV === "production" ? void 0 : 12e4;
+  const {
+    poolMin,
+    poolMax,
+    poolIdleTimeout,
+    poolAcquireTimeout,
+    idleSessionTimeoutMs,
+    idleInTransactionTimeoutMs,
+    statementTimeoutMs,
+    lockTimeoutMs
+  } = resolvePoolConfig();
   const connectionOptions = idleSessionTimeoutMs && idleSessionTimeoutMs > 0 ? `-c idle_session_timeout=${idleSessionTimeoutMs}` : void 0;
   const sslConfig = getSslConfig();
   if (process.env.OM_DB_POOL_DEBUG === "1" || process.env.OM_INTEGRATION_TEST === "true") {
@@ -52,6 +76,8 @@ async function getOrm() {
       poolAcquireTimeout,
       idleSessionTimeoutMs,
       idleInTransactionTimeoutMs,
+      statementTimeoutMs,
+      lockTimeoutMs,
       nodeEnv: process.env.NODE_ENV
     });
   }
@@ -80,6 +106,8 @@ async function getOrm() {
     driverOptions: {
       connectionTimeoutMillis: poolAcquireTimeout,
       idle_in_transaction_session_timeout: idleInTransactionTimeoutMs,
+      statement_timeout: statementTimeoutMs,
+      lock_timeout: lockTimeoutMs,
       options: connectionOptions,
       ssl: sslConfig,
       onPoolCreated: (pool) => {
@@ -108,6 +136,7 @@ if (process.env.NODE_ENV !== "production") {
 export {
   getOrm,
   getOrmEntities,
-  registerOrmEntities
+  registerOrmEntities,
+  resolvePoolConfig
 };
 //# sourceMappingURL=mikro.js.map

package/dist/lib/db/mikro.js.map

@@ -1,7 +1,7 @@
 {
   "version": 3,
   "sources": ["../../../src/lib/db/mikro.ts"],
-  "sourcesContent": ["import 'dotenv/config'\nimport 'reflect-metadata'\nimport { MikroORM } from '@mikro-orm/core'\nimport { ReflectMetadataProvider } from '@mikro-orm/decorators/legacy'\nimport { PostgreSqlDriver, type EntityManager as PostgreSqlEntityManager } from '@mikro-orm/postgresql'\nimport { getSslConfig } from './ssl'\n\nexport type AppMikroORM = MikroORM<PostgreSqlDriver, PostgreSqlEntityManager<PostgreSqlDriver>>\n\nlet ormInstance: AppMikroORM | null = null\n\n// Use globalThis so standalone apps survive duplicated shared package module instances.\nconst GLOBAL_ENTITIES_KEY = '__openMercatoOrmEntities__'\n\nfunction getRegisteredEntities(): any[] | null {\n  return (globalThis as Record<string, unknown>)[GLOBAL_ENTITIES_KEY] as any[] | null ?? null\n}\n\nfunction setRegisteredEntities(entities: any[]): void {\n  (globalThis as Record<string, unknown>)[GLOBAL_ENTITIES_KEY] = entities\n}\n\nexport function registerOrmEntities(entities: any[]) {\n  if (getRegisteredEntities() !== null && process.env.NODE_ENV === 'development') {\n    console.debug('[Bootstrap] ORM entities re-registered (this may occur during HMR)')\n  }\n  setRegisteredEntities(entities)\n}\n\nexport function getOrmEntities(): any[] {\n  const entities = getRegisteredEntities()\n  if (!entities) {\n    throw new Error('[Bootstrap] ORM entities not registered. Call registerOrmEntities() at bootstrap.')\n  }\n  return entities\n}\n\nexport async function getOrm() {\n  if (ormInstance) {\n    return ormInstance\n  }\n\n  const entities = getOrmEntities()\n  const clientUrl = process.env.DATABASE_URL\n  if (!clientUrl) {\n    throw new Error('DATABASE_URL is not set')\n  }\n\n  // Parse connection pool settings from environment\n  const poolMin = parseInt(process.env.DB_POOL_MIN || '2')\n  const poolMax = parseInt(process.env.DB_POOL_MAX || '20')\n  const poolIdleTimeout = parseInt(process.env.DB_POOL_IDLE_TIMEOUT || '3000')\n  const poolAcquireTimeout = parseInt(process.env.DB_POOL_ACQUIRE_TIMEOUT || '6000')\n  const idleSessionTimeoutEnv = parseInt(process.env.DB_IDLE_SESSION_TIMEOUT_MS || '')\n  const idleInTxTimeoutEnv = parseInt(process.env.DB_IDLE_IN_TRANSACTION_TIMEOUT_MS || '')\n  const idleSessionTimeoutMs = Number.isFinite(idleSessionTimeoutEnv)\n    ? idleSessionTimeoutEnv\n    : process.env.NODE_ENV === 'production'\n      ? undefined\n      : 600_000\n  const idleInTransactionTimeoutMs = Number.isFinite(idleInTxTimeoutEnv)\n    ? idleInTxTimeoutEnv\n    : process.env.NODE_ENV === 'production'\n      ? undefined\n      : 120_000\n  const connectionOptions =\n    idleSessionTimeoutMs && idleSessionTimeoutMs > 0\n      ? `-c idle_session_timeout=${idleSessionTimeoutMs}`\n      : undefined\n\n  const sslConfig = getSslConfig()\n\n  if (process.env.OM_DB_POOL_DEBUG === '1' || process.env.OM_INTEGRATION_TEST === 'true') {\n    console.log('[orm] pool config', {\n      poolMin,\n      poolMax,\n      poolIdleTimeout,\n      poolAcquireTimeout,\n      idleSessionTimeoutMs,\n      idleInTransactionTimeoutMs,\n      nodeEnv: process.env.NODE_ENV,\n    })\n  }\n\n  ormInstance = await MikroORM.init<PostgreSqlDriver, PostgreSqlEntityManager<PostgreSqlDriver>>({\n    driver: PostgreSqlDriver,\n    clientUrl,\n    entities,\n    debug: false,\n    // v7 no longer defaults to ReflectMetadataProvider. Entities in this repo use\n    // `@mikro-orm/decorators/legacy`, which relies on TypeScript `emitDecoratorMetadata`\n    // + reflect-metadata for type inference (nullability, column types). Without this,\n    // inferred types are silently wrong at runtime.\n    metadataProvider: ReflectMetadataProvider,\n    // MikroORM v7 pool shape (min/max/idleTimeoutMillis). Knex-era `acquireTimeoutMillis` /\n    // `destroyTimeoutMillis` were removed; acquire wait maps to pg `connectionTimeoutMillis`\n    // below under `driverOptions`. Mirror `connectionTimeoutMillis` here too \u2014 older Mikro\n    // versions read it from `pool`; v7 reads from `driverOptions` but accepting both\n    // costs nothing and protects us from upstream config-merge regressions.\n    pool: {\n      min: poolMin,\n      max: poolMax,\n      idleTimeoutMillis: poolIdleTimeout,\n      acquireTimeoutMillis: poolAcquireTimeout,\n    } as any,\n    // Driver options are merged into pg.PoolConfig (ClientConfig + pg-pool).\n    driverOptions: {\n      connectionTimeoutMillis: poolAcquireTimeout,\n      idle_in_transaction_session_timeout: idleInTransactionTimeoutMs,\n      options: connectionOptions,\n      ssl: sslConfig,\n      onPoolCreated: (pool: any) => {\n        if (process.env.OM_DB_POOL_DEBUG === '1' || process.env.OM_INTEGRATION_TEST === 'true') {\n          console.log('[orm] pg pool created with options', {\n            max: pool.options?.max,\n            min: pool.options?.min,\n            idleTimeoutMillis: pool.options?.idleTimeoutMillis,\n            connectionTimeoutMillis: pool.options?.connectionTimeoutMillis,\n          })\n        }\n      },\n    },\n  })\n\n  return ormInstance\n}\n\n\nasync function closeOrmIfLoaded(): Promise<void> {\n  if (ormInstance) {\n    await ormInstance.close(true)\n    ormInstance = null\n  }\n}\n\n// In dev mode, handle reloads cleanly without leaving dangling connections.\nif (process.env.NODE_ENV !== 'production') {\n  void closeOrmIfLoaded()\n}\n"],
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+  "sourcesContent": ["import 'dotenv/config'\nimport 'reflect-metadata'\nimport { MikroORM } from '@mikro-orm/core'\nimport { ReflectMetadataProvider } from '@mikro-orm/decorators/legacy'\nimport { PostgreSqlDriver, type EntityManager as PostgreSqlEntityManager } from '@mikro-orm/postgresql'\nimport { getSslConfig } from './ssl'\n\nexport type AppMikroORM = MikroORM<PostgreSqlDriver, PostgreSqlEntityManager<PostgreSqlDriver>>\n\nlet ormInstance: AppMikroORM | null = null\n\n// Use globalThis so standalone apps survive duplicated shared package module instances.\nconst GLOBAL_ENTITIES_KEY = '__openMercatoOrmEntities__'\n\nfunction getRegisteredEntities(): any[] | null {\n  return (globalThis as Record<string, unknown>)[GLOBAL_ENTITIES_KEY] as any[] | null ?? null\n}\n\nfunction setRegisteredEntities(entities: any[]): void {\n  (globalThis as Record<string, unknown>)[GLOBAL_ENTITIES_KEY] = entities\n}\n\nexport function registerOrmEntities(entities: any[]) {\n  if (getRegisteredEntities() !== null && process.env.NODE_ENV === 'development') {\n    console.debug('[Bootstrap] ORM entities re-registered (this may occur during HMR)')\n  }\n  setRegisteredEntities(entities)\n}\n\nexport function getOrmEntities(): any[] {\n  const entities = getRegisteredEntities()\n  if (!entities) {\n    throw new Error('[Bootstrap] ORM entities not registered. Call registerOrmEntities() at bootstrap.')\n  }\n  return entities\n}\n\nexport type ResolvedPoolConfig = {\n  poolMin: number\n  poolMax: number\n  poolIdleTimeout: number\n  poolAcquireTimeout: number\n  idleSessionTimeoutMs: number | undefined\n  idleInTransactionTimeoutMs: number | undefined\n  statementTimeoutMs: number | undefined\n  lockTimeoutMs: number | undefined\n}\n\n// Parse an optional positive-millisecond env var. Returns undefined when unset,\n// non-numeric, or non-positive so callers treat \"no value\" as \"no timeout\".\nfunction parsePositiveIntEnv(raw: string | undefined): number | undefined {\n  const parsed = parseInt(raw || '')\n  return Number.isFinite(parsed) && parsed > 0 ? parsed : undefined\n}\n\nexport function resolvePoolConfig(env: NodeJS.ProcessEnv = process.env): ResolvedPoolConfig {\n  const idleSessionTimeoutEnv = parseInt(env.DB_IDLE_SESSION_TIMEOUT_MS || '')\n  const idleInTxTimeoutEnv = parseInt(env.DB_IDLE_IN_TRANSACTION_TIMEOUT_MS || '')\n  return {\n    poolMin: parseInt(env.DB_POOL_MIN || '2'),\n    poolMax: parseInt(env.DB_POOL_MAX || '20'),\n    poolIdleTimeout: parseInt(env.DB_POOL_IDLE_TIMEOUT || '3000'),\n    poolAcquireTimeout: parseInt(env.DB_POOL_ACQUIRE_TIMEOUT || '6000'),\n    idleSessionTimeoutMs: Number.isFinite(idleSessionTimeoutEnv)\n      ? idleSessionTimeoutEnv\n      : env.NODE_ENV === 'production'\n        ? undefined\n        : 600_000,\n    // Finite default in every environment (including production) so a leaked or idle\n    // open transaction cannot pin a pool connection indefinitely and exhaust the pool.\n    // Mirrors the long-standing dev value; override (incl. 0 to disable) via env.\n    idleInTransactionTimeoutMs: Number.isFinite(idleInTxTimeoutEnv) ? idleInTxTimeoutEnv : 120_000,\n    // Opt-in guards against runaway statements and lock waits. No timeout when unset.\n    statementTimeoutMs: parsePositiveIntEnv(env.DB_STATEMENT_TIMEOUT_MS),\n    lockTimeoutMs: parsePositiveIntEnv(env.DB_LOCK_TIMEOUT_MS),\n  }\n}\n\nexport async function getOrm() {\n  if (ormInstance) {\n    return ormInstance\n  }\n\n  const entities = getOrmEntities()\n  const clientUrl = process.env.DATABASE_URL\n  if (!clientUrl) {\n    throw new Error('DATABASE_URL is not set')\n  }\n\n  // Parse connection pool settings from environment\n  const {\n    poolMin,\n    poolMax,\n    poolIdleTimeout,\n    poolAcquireTimeout,\n    idleSessionTimeoutMs,\n    idleInTransactionTimeoutMs,\n    statementTimeoutMs,\n    lockTimeoutMs,\n  } = resolvePoolConfig()\n  const connectionOptions =\n    idleSessionTimeoutMs && idleSessionTimeoutMs > 0\n      ? `-c idle_session_timeout=${idleSessionTimeoutMs}`\n      : undefined\n\n  const sslConfig = getSslConfig()\n\n  if (process.env.OM_DB_POOL_DEBUG === '1' || process.env.OM_INTEGRATION_TEST === 'true') {\n    console.log('[orm] pool config', {\n      poolMin,\n      poolMax,\n      poolIdleTimeout,\n      poolAcquireTimeout,\n      idleSessionTimeoutMs,\n      idleInTransactionTimeoutMs,\n      statementTimeoutMs,\n      lockTimeoutMs,\n      nodeEnv: process.env.NODE_ENV,\n    })\n  }\n\n  ormInstance = await MikroORM.init<PostgreSqlDriver, PostgreSqlEntityManager<PostgreSqlDriver>>({\n    driver: PostgreSqlDriver,\n    clientUrl,\n    entities,\n    debug: false,\n    // v7 no longer defaults to ReflectMetadataProvider. Entities in this repo use\n    // `@mikro-orm/decorators/legacy`, which relies on TypeScript `emitDecoratorMetadata`\n    // + reflect-metadata for type inference (nullability, column types). Without this,\n    // inferred types are silently wrong at runtime.\n    metadataProvider: ReflectMetadataProvider,\n    // MikroORM v7 pool shape (min/max/idleTimeoutMillis). Knex-era `acquireTimeoutMillis` /\n    // `destroyTimeoutMillis` were removed; acquire wait maps to pg `connectionTimeoutMillis`\n    // below under `driverOptions`. Mirror `connectionTimeoutMillis` here too \u2014 older Mikro\n    // versions read it from `pool`; v7 reads from `driverOptions` but accepting both\n    // costs nothing and protects us from upstream config-merge regressions.\n    pool: {\n      min: poolMin,\n      max: poolMax,\n      idleTimeoutMillis: poolIdleTimeout,\n      acquireTimeoutMillis: poolAcquireTimeout,\n    } as any,\n    // Driver options are merged into pg.PoolConfig (ClientConfig + pg-pool).\n    driverOptions: {\n      connectionTimeoutMillis: poolAcquireTimeout,\n      idle_in_transaction_session_timeout: idleInTransactionTimeoutMs,\n      statement_timeout: statementTimeoutMs,\n      lock_timeout: lockTimeoutMs,\n      options: connectionOptions,\n      ssl: sslConfig,\n      onPoolCreated: (pool: any) => {\n        if (process.env.OM_DB_POOL_DEBUG === '1' || process.env.OM_INTEGRATION_TEST === 'true') {\n          console.log('[orm] pg pool created with options', {\n            max: pool.options?.max,\n            min: pool.options?.min,\n            idleTimeoutMillis: pool.options?.idleTimeoutMillis,\n            connectionTimeoutMillis: pool.options?.connectionTimeoutMillis,\n          })\n        }\n      },\n    },\n  })\n\n  return ormInstance\n}\n\n\nasync function closeOrmIfLoaded(): Promise<void> {\n  if (ormInstance) {\n    await ormInstance.close(true)\n    ormInstance = null\n  }\n}\n\n// In dev mode, handle reloads cleanly without leaving dangling connections.\nif (process.env.NODE_ENV !== 'production') {\n  void closeOrmIfLoaded()\n}\n"],
+  "mappings": "AAAA,OAAO;AACP,OAAO;AACP,SAAS,gBAAgB;AACzB,SAAS,+BAA+B;AACxC,SAAS,wBAAuE;AAChF,SAAS,oBAAoB;AAI7B,IAAI,cAAkC;AAGtC,MAAM,sBAAsB;AAE5B,SAAS,wBAAsC;AAC7C,SAAQ,WAAuC,mBAAmB,KAAqB;AACzF;AAEA,SAAS,sBAAsB,UAAuB;AACpD,EAAC,WAAuC,mBAAmB,IAAI;AACjE;AAEO,SAAS,oBAAoB,UAAiB;AACnD,MAAI,sBAAsB,MAAM,QAAQ,QAAQ,IAAI,aAAa,eAAe;AAC9E,YAAQ,MAAM,oEAAoE;AAAA,EACpF;AACA,wBAAsB,QAAQ;AAChC;AAEO,SAAS,iBAAwB;AACtC,QAAM,WAAW,sBAAsB;AACvC,MAAI,CAAC,UAAU;AACb,UAAM,IAAI,MAAM,mFAAmF;AAAA,EACrG;AACA,SAAO;AACT;AAeA,SAAS,oBAAoB,KAA6C;AACxE,QAAM,SAAS,SAAS,OAAO,EAAE;AACjC,SAAO,OAAO,SAAS,MAAM,KAAK,SAAS,IAAI,SAAS;AAC1D;AAEO,SAAS,kBAAkB,MAAyB,QAAQ,KAAyB;AAC1F,QAAM,wBAAwB,SAAS,IAAI,8BAA8B,EAAE;AAC3E,QAAM,qBAAqB,SAAS,IAAI,qCAAqC,EAAE;AAC/E,SAAO;AAAA,IACL,SAAS,SAAS,IAAI,eAAe,GAAG;AAAA,IACxC,SAAS,SAAS,IAAI,eAAe,IAAI;AAAA,IACzC,iBAAiB,SAAS,IAAI,wBAAwB,MAAM;AAAA,IAC5D,oBAAoB,SAAS,IAAI,2BAA2B,MAAM;AAAA,IAClE,sBAAsB,OAAO,SAAS,qBAAqB,IACvD,wBACA,IAAI,aAAa,eACf,SACA;AAAA;AAAA;AAAA;AAAA,IAIN,4BAA4B,OAAO,SAAS,kBAAkB,IAAI,qBAAqB;AAAA;AAAA,IAEvF,oBAAoB,oBAAoB,IAAI,uBAAuB;AAAA,IACnE,eAAe,oBAAoB,IAAI,kBAAkB;AAAA,EAC3D;AACF;AAEA,eAAsB,SAAS;AAC7B,MAAI,aAAa;AACf,WAAO;AAAA,EACT;AAEA,QAAM,WAAW,eAAe;AAChC,QAAM,YAAY,QAAQ,IAAI;AAC9B,MAAI,CAAC,WAAW;AACd,UAAM,IAAI,MAAM,yBAAyB;AAAA,EAC3C;AAGA,QAAM;AAAA,IACJ;AAAA,IACA;AAAA,IACA;AAAA,IACA;AAAA,IACA;AAAA,IACA;AAAA,IACA;AAAA,IACA;AAAA,EACF,IAAI,kBAAkB;AACtB,QAAM,oBACJ,wBAAwB,uBAAuB,IAC3C,2BAA2B,oBAAoB,KAC/C;AAEN,QAAM,YAAY,aAAa;AAE/B,MAAI,QAAQ,IAAI,qBAAqB,OAAO,QAAQ,IAAI,wBAAwB,QAAQ;AACtF,YAAQ,IAAI,qBAAqB;AAAA,MAC/B;AAAA,MACA;AAAA,MACA;AAAA,MACA;AAAA,MACA;AAAA,MACA;AAAA,MACA;AAAA,MACA;AAAA,MACA,SAAS,QAAQ,IAAI;AAAA,IACvB,CAAC;AAAA,EACH;AAEA,gBAAc,MAAM,SAAS,KAAkE;AAAA,IAC7F,QAAQ;AAAA,IACR;AAAA,IACA;AAAA,IACA,OAAO;AAAA;AAAA;AAAA;AAAA;AAAA,IAKP,kBAAkB;AAAA;AAAA;AAAA;AAAA;AAAA;AAAA,IAMlB,MAAM;AAAA,MACJ,KAAK;AAAA,MACL,KAAK;AAAA,MACL,mBAAmB;AAAA,MACnB,sBAAsB;AAAA,IACxB;AAAA;AAAA,IAEA,eAAe;AAAA,MACb,yBAAyB;AAAA,MACzB,qCAAqC;AAAA,MACrC,mBAAmB;AAAA,MACnB,cAAc;AAAA,MACd,SAAS;AAAA,MACT,KAAK;AAAA,MACL,eAAe,CAAC,SAAc;AAC5B,YAAI,QAAQ,IAAI,qBAAqB,OAAO,QAAQ,IAAI,wBAAwB,QAAQ;AACtF,kBAAQ,IAAI,sCAAsC;AAAA,YAChD,KAAK,KAAK,SAAS;AAAA,YACnB,KAAK,KAAK,SAAS;AAAA,YACnB,mBAAmB,KAAK,SAAS;AAAA,YACjC,yBAAyB,KAAK,SAAS;AAAA,UACzC,CAAC;AAAA,QACH;AAAA,MACF;AAAA,IACF;AAAA,EACF,CAAC;AAED,SAAO;AACT;AAGA,eAAe,mBAAkC;AAC/C,MAAI,aAAa;AACf,UAAM,YAAY,MAAM,IAAI;AAC5B,kBAAc;AAAA,EAChB;AACF;AAGA,IAAI,QAAQ,IAAI,aAAa,cAAc;AACzC,OAAK,iBAAiB;AACxB;",
   "names": []
 }

package/dist/lib/encryption/kms.js

@@ -4,11 +4,17 @@ import { isEncryptionDebugEnabled, isTenantDataEncryptionEnabled } from "./toggl
 import { parseBooleanToken } from "../boolean.js";
 import { fetchWithTimeout, resolveTimeoutMs } from "../http/fetchWithTimeout.js";
 const DEFAULT_VAULT_REQUEST_TIMEOUT_MS = 1e3;
+const DEFAULT_VAULT_RECOVERY_COOLDOWN_MS = 3e4;
 function resolveVaultRequestTimeoutMs() {
   const raw = process.env.VAULT_REQUEST_TIMEOUT_MS;
   const parsed = raw ? Number.parseInt(raw, 10) : void 0;
   return resolveTimeoutMs(parsed, DEFAULT_VAULT_REQUEST_TIMEOUT_MS);
 }
+function resolveVaultRecoveryCooldownMs() {
+  const raw = process.env.VAULT_RECOVERY_COOLDOWN_MS;
+  const parsed = raw ? Number.parseInt(raw, 10) : void 0;
+  return resolveTimeoutMs(parsed, DEFAULT_VAULT_RECOVERY_COOLDOWN_MS);
+}
 class FallbackKmsService {
   constructor(primary, fallback, onFallback) {
     this.primary = primary;
@@ -115,14 +121,24 @@ class HashicorpVaultKmsService {
   constructor(opts = {}) {
     this.cache = /* @__PURE__ */ new Map();
     this.healthy = true;
+    // Sticky terminal failure (missing VAULT_ADDR/VAULT_TOKEN): no amount of
+    // re-probing fixes a misconfiguration, so this never self-heals — only a
+    // restart with corrected config does.
+    this.misconfigured = false;
+    // Timestamp of the last transient failure (timeout / network blip / 5xx).
+    // Drives the half-open circuit breaker in isHealthy(): after the cooldown the
+    // instance reports healthy again so the next call re-probes Vault.
+    this.lastTransientFailureAt = null;
     this.vaultAddr = normalizeEnv(opts.vaultAddr || process.env.VAULT_ADDR || "");
     this.vaultToken = normalizeEnv(opts.vaultToken || process.env.VAULT_TOKEN || "");
     this.mountPath = (opts.mountPath || process.env.VAULT_KV_PATH || "secret/data").replace(/\/+$/, "");
     this.ttlMs = opts.ttlMs ?? 15 * 60 * 1e3;
     this.requestTimeoutMs = resolveTimeoutMs(opts.requestTimeoutMs, resolveVaultRequestTimeoutMs());
+    this.recoveryCooldownMs = resolveTimeoutMs(opts.recoveryCooldownMs, resolveVaultRecoveryCooldownMs());
     this.debugEnabled = isEncryptionDebugEnabled();
     if (!this.vaultAddr || !this.vaultToken) {
       this.healthy = false;
+      this.misconfigured = true;
       if (this.debugEnabled) {
         console.warn("\u26A0\uFE0F [encryption][kms] Vault misconfigured (missing VAULT_ADDR or VAULT_TOKEN)");
       }
@@ -138,11 +154,25 @@ class HashicorpVaultKmsService {
     this.loggedInit = false;
   }
   isHealthy() {
-    return this.healthy;
+    if (this.misconfigured) return false;
+    if (this.healthy) return true;
+    if (this.lastTransientFailureAt === null) return false;
+    return this.now() - this.lastTransientFailureAt >= this.recoveryCooldownMs;
   }
   now() {
     return Date.now();
   }
+  // Vault responded successfully (or is provably reachable): close the breaker.
+  markHealthy() {
+    this.healthy = true;
+    this.lastTransientFailureAt = null;
+  }
+  // Transient infra failure (timeout / network blip / 5xx): open the breaker and
+  // start the recovery cooldown so a later call can re-probe and self-heal.
+  markTransientFailure() {
+    this.healthy = false;
+    this.lastTransientFailureAt = this.now();
+  }
   cacheHit(tenantId) {
     const entry = this.cache.get(tenantId);
     if (!entry) return null;
@@ -155,6 +185,7 @@ class HashicorpVaultKmsService {
   async readVault(path) {
     if (!this.vaultAddr || !this.vaultToken) {
       this.healthy = false;
+      this.misconfigured = true;
       return null;
     }
     try {
@@ -164,16 +195,18 @@ class HashicorpVaultKmsService {
         timeoutMs: this.requestTimeoutMs
       });
       if (!res.ok) {
-        this.healthy = res.status < 500;
+        if (res.status >= 500) this.markTransientFailure();
+        else this.markHealthy();
         console.warn("\u26A0\uFE0F [encryption][kms] Vault read failed", { path, status: res.status });
         return null;
       }
+      this.markHealthy();
       if (this.debugEnabled) {
         console.info("\u{1F50D} [encryption][kms] Vault read ok", { path });
       }
       return await res.json();
     } catch (err) {
-      this.healthy = false;
+      this.markTransientFailure();
       console.warn("\u26A0\uFE0F [encryption][kms] Vault read error", {
         path,
         error: err?.message || String(err),
@@ -185,6 +218,7 @@ class HashicorpVaultKmsService {
   async writeVault(path, key, opts) {
     if (!this.vaultAddr || !this.vaultToken) {
       this.healthy = false;
+      this.misconfigured = true;
       return "error";
     }
     const body = { data: { key } };
@@ -200,18 +234,19 @@ class HashicorpVaultKmsService {
         timeoutMs: this.requestTimeoutMs
       });
       if (res.ok) {
-        this.healthy = true;
+        this.markHealthy();
         return "ok";
       }
       if (typeof opts?.cas === "number" && res.status === 400) {
+        this.markHealthy();
         console.warn("\u26A0\uFE0F [encryption][kms] Vault write CAS conflict (concurrent DEK create)", { path, status: res.status });
         return "conflict";
       }
-      this.healthy = false;
+      this.markTransientFailure();
       console.warn("\u26A0\uFE0F [encryption][kms] Vault write failed", { path, status: res.status });
       return "error";
     } catch (err) {
-      this.healthy = false;
+      this.markTransientFailure();
       console.warn("\u26A0\uFE0F [encryption][kms] Vault write error", {
         path,
         error: err?.message || String(err),

package/dist/lib/encryption/kms.js.map

@@ -1,7 +1,7 @@
 {
   "version": 3,
   "sources": ["../../../src/lib/encryption/kms.ts"],
-  "sourcesContent": ["import crypto from 'node:crypto'\nimport { generateDek, hashForLookup } from './aes'\nimport { isEncryptionDebugEnabled, isTenantDataEncryptionEnabled } from './toggles'\nimport { parseBooleanToken } from '../boolean'\nimport { fetchWithTimeout, resolveTimeoutMs } from '../http/fetchWithTimeout'\n\nconst DEFAULT_VAULT_REQUEST_TIMEOUT_MS = 1_000\n\nfunction resolveVaultRequestTimeoutMs(): number {\n  const raw = process.env.VAULT_REQUEST_TIMEOUT_MS\n  const parsed = raw ? Number.parseInt(raw, 10) : undefined\n  return resolveTimeoutMs(parsed, DEFAULT_VAULT_REQUEST_TIMEOUT_MS)\n}\n\nexport type TenantDek = {\n  tenantId: string\n  key: string // base64\n  fetchedAt: number\n}\n\nexport interface KmsService {\n  getTenantDek(tenantId: string): Promise<TenantDek | null>\n  createTenantDek(tenantId: string): Promise<TenantDek | null>\n  isHealthy(): boolean\n  invalidateDek?(tenantId: string): void\n}\n\nclass FallbackKmsService implements KmsService {\n  private notified = false\n  constructor(\n    private readonly primary: KmsService,\n    private readonly fallback: KmsService | null,\n    private readonly onFallback?: () => void,\n  ) {}\n\n  isHealthy(): boolean {\n    return this.primary.isHealthy() || Boolean(this.fallback?.isHealthy?.())\n  }\n\n  private notifyFallback() {\n    if (this.notified) return\n    this.notified = true\n    this.onFallback?.()\n  }\n\n  private async fromPrimary<T>(op: () => Promise<T | null>): Promise<T | null> {\n    try {\n      return await op()\n    } catch (err) {\n      console.warn('\u26A0\uFE0F [encryption][kms] Primary KMS failed, will try fallback', {\n        error: (err as Error)?.message || String(err),\n      })\n      return null\n    }\n  }\n\n  async getTenantDek(tenantId: string): Promise<TenantDek | null> {\n    if (this.primary.isHealthy()) {\n      const dek = await this.fromPrimary(() => this.primary.getTenantDek(tenantId))\n      if (dek) return dek\n    }\n    if (this.fallback?.isHealthy()) {\n      this.notifyFallback()\n      return this.fallback.getTenantDek(tenantId)\n    }\n    return null\n  }\n\n  async createTenantDek(tenantId: string): Promise<TenantDek | null> {\n    if (this.primary.isHealthy()) {\n      const dek = await this.fromPrimary(() => this.primary.createTenantDek(tenantId))\n      if (dek) return dek\n    }\n    if (this.fallback?.isHealthy()) {\n      this.notifyFallback()\n      return this.fallback.createTenantDek(tenantId)\n    }\n    return null\n  }\n\n  invalidateDek(tenantId: string): void {\n    this.primary.invalidateDek?.(tenantId)\n    this.fallback?.invalidateDek?.(tenantId)\n  }\n}\n\ntype VaultClientOpts = {\n  vaultAddr?: string\n  vaultToken?: string\n  mountPath?: string\n  ttlMs?: number\n  requestTimeoutMs?: number\n}\n\ntype VaultReadResponse = {\n  data?: { data?: { key?: string; version?: number }; metadata?: Record<string, unknown> }\n}\n\n// 'conflict' = a check-and-set write lost to a concurrent writer (normal race\n// outcome, Vault still healthy); 'error' = the write genuinely failed.\ntype VaultWriteOutcome = 'ok' | 'conflict' | 'error'\n\nfunction normalizeEnv(value: string | undefined): string {\n  if (!value) return ''\n  return value.trim().replace(/(?:^['\"]|['\"]$)/g, '')\n}\n\ntype DerivedSecret = { secret: string; source: 'explicit' | 'dev-default'; envName: string }\n\nfunction resolveDerivedKeySecret(): DerivedSecret | null {\n  const candidates: Array<{ value: string | null; envName: string }> = [\n    { value: process.env.TENANT_DATA_ENCRYPTION_FALLBACK_KEY ?? null, envName: 'TENANT_DATA_ENCRYPTION_FALLBACK_KEY' },\n    { value: process.env.TENANT_DATA_ENCRYPTION_KEY ?? null, envName: 'TENANT_DATA_ENCRYPTION_KEY' },\n  ]\n  for (const raw of candidates) {\n    const normalized = normalizeEnv(raw.value ?? undefined)\n    if (normalized) return { secret: normalized, source: 'explicit', envName: raw.envName }\n  }\n  if (\n    process.env.NODE_ENV !== 'production'\n    && parseBooleanToken(process.env.ALLOW_DERIVED_KMS_FALLBACK) === true\n  ) {\n    return { secret: 'om-dev-tenant-encryption', source: 'dev-default', envName: 'DEV_DEFAULT' }\n  }\n  return null\n}\n\nexport class NoopKmsService implements KmsService {\n  isHealthy(): boolean { return !isTenantDataEncryptionEnabled() }\n  async getTenantDek(): Promise<TenantDek | null> { return null }\n  async createTenantDek(): Promise<TenantDek | null> { return null }\n}\n\nclass DerivedKmsService implements KmsService {\n  private root: Buffer\n  constructor(secret: string) {\n    // Derive a stable root key from the provided secret so derived tenant keys are deterministic\n    this.root = crypto.createHash('sha256').update(secret).digest()\n  }\n\n  isHealthy(): boolean {\n    return true\n  }\n\n  private deriveKey(tenantId: string): string {\n    const iterations = 310_000\n    const keyLength = 32\n    const derived = crypto.pbkdf2Sync(this.root, tenantId, iterations, keyLength, 'sha512')\n    return derived.toString('base64')\n  }\n\n  async getTenantDek(tenantId: string): Promise<TenantDek | null> {\n    if (!tenantId) return null\n    return { tenantId, key: this.deriveKey(tenantId), fetchedAt: Date.now() }\n  }\n\n  async createTenantDek(tenantId: string): Promise<TenantDek | null> {\n    return this.getTenantDek(tenantId)\n  }\n}\n\nexport class HashicorpVaultKmsService implements KmsService {\n  private cache = new Map<string, TenantDek>()\n  private readonly vaultAddr: string\n  private readonly vaultToken: string\n  private readonly mountPath: string\n  private readonly ttlMs: number\n  private readonly requestTimeoutMs: number\n  private healthy = true\n  private readonly debugEnabled: boolean\n  private static loggedInit = false\n\n  constructor(opts: VaultClientOpts = {}) {\n    this.vaultAddr = normalizeEnv(opts.vaultAddr || process.env.VAULT_ADDR || '')\n    this.vaultToken = normalizeEnv(opts.vaultToken || process.env.VAULT_TOKEN || '')\n    this.mountPath = (opts.mountPath || process.env.VAULT_KV_PATH || 'secret/data').replace(/\\/+$/, '')\n    this.ttlMs = opts.ttlMs ?? 15 * 60 * 1000\n    this.requestTimeoutMs = resolveTimeoutMs(opts.requestTimeoutMs, resolveVaultRequestTimeoutMs())\n    this.debugEnabled = isEncryptionDebugEnabled()\n    if (!this.vaultAddr || !this.vaultToken) {\n      this.healthy = false\n      if (this.debugEnabled) {\n        console.warn('\u26A0\uFE0F [encryption][kms] Vault misconfigured (missing VAULT_ADDR or VAULT_TOKEN)')\n      }\n    }\n    if (this.healthy && !HashicorpVaultKmsService.loggedInit && this.debugEnabled) {\n      HashicorpVaultKmsService.loggedInit = true\n      if(this.debugEnabled) {\n        console.info('\uD83D\uDD10 [encryption][kms] Hashicorp Vault KMS enabled')\n      }\n    }\n  }\n\n  isHealthy(): boolean {\n    return this.healthy\n  }\n\n  private now(): number {\n    return Date.now()\n  }\n\n  private cacheHit(tenantId: string): TenantDek | null {\n    const entry = this.cache.get(tenantId)\n    if (!entry) return null\n    if (this.now() - entry.fetchedAt > this.ttlMs) {\n      this.cache.delete(tenantId)\n      return null\n    }\n    return entry\n  }\n\n  private async readVault(path: string): Promise<VaultReadResponse | null> {\n    if (!this.vaultAddr || !this.vaultToken) {\n      this.healthy = false\n      return null\n    }\n    try {\n      const res = await fetchWithTimeout(`${this.vaultAddr}/v1/${path}`, {\n        method: 'GET',\n        headers: { 'X-Vault-Token': this.vaultToken },\n        timeoutMs: this.requestTimeoutMs,\n      })\n      if (!res.ok) {\n        this.healthy = res.status < 500\n        console.warn('\u26A0\uFE0F [encryption][kms] Vault read failed', { path, status: res.status })\n        return null\n      }\n      if (this.debugEnabled) {\n        console.info('\uD83D\uDD0D [encryption][kms] Vault read ok', { path })\n      }\n      return (await res.json()) as VaultReadResponse\n    } catch (err) {\n      this.healthy = false\n      console.warn('\u26A0\uFE0F [encryption][kms] Vault read error', {\n        path,\n        error: (err as Error)?.message || String(err),\n        timeoutMs: this.requestTimeoutMs,\n      })\n      return null\n    }\n  }\n\n  private async writeVault(path: string, key: string, opts?: { cas?: number }): Promise<VaultWriteOutcome> {\n    if (!this.vaultAddr || !this.vaultToken) {\n      this.healthy = false\n      return 'error'\n    }\n    const body: { data: { key: string }; options?: { cas: number } } = { data: { key } }\n    if (typeof opts?.cas === 'number') body.options = { cas: opts.cas }\n    try {\n      const res = await fetchWithTimeout(`${this.vaultAddr}/v1/${path}`, {\n        method: 'POST',\n        headers: {\n          'X-Vault-Token': this.vaultToken,\n          'Content-Type': 'application/json',\n        },\n        body: JSON.stringify(body),\n        timeoutMs: this.requestTimeoutMs,\n      })\n      if (res.ok) {\n        this.healthy = true\n        return 'ok'\n      }\n      // KV v2 returns 400 when a check-and-set write loses to a concurrent\n      // writer (path already at a newer version). That is a normal race outcome,\n      // not an unhealthy Vault \u2014 don't flip `healthy`.\n      if (typeof opts?.cas === 'number' && res.status === 400) {\n        console.warn('\u26A0\uFE0F [encryption][kms] Vault write CAS conflict (concurrent DEK create)', { path, status: res.status })\n        return 'conflict'\n      }\n      this.healthy = false\n      console.warn('\u26A0\uFE0F [encryption][kms] Vault write failed', { path, status: res.status })\n      return 'error'\n    } catch (err) {\n      this.healthy = false\n      console.warn('\u26A0\uFE0F [encryption][kms] Vault write error', {\n        path,\n        error: (err as Error)?.message || String(err),\n        timeoutMs: this.requestTimeoutMs,\n      })\n      return 'error'\n    }\n  }\n\n  private buildKeyPath(tenantId: string): string {\n    const suffix = `tenant_key_${tenantId}`\n    const normalizedMount = this.mountPath.replace(/^\\/+/, '')\n    return `${normalizedMount}/${suffix}`\n  }\n\n  private remember(entry: TenantDek): TenantDek {\n    this.cache.set(entry.tenantId, entry)\n    return entry\n  }\n\n  async getTenantDek(tenantId: string): Promise<TenantDek | null> {\n    const cached = this.cacheHit(tenantId)\n    if (cached) return cached\n    const path = this.buildKeyPath(tenantId)\n    const res = await this.readVault(path)\n    const key = res?.data?.data?.key\n    if (!key) {\n      console.warn('\u26A0\uFE0F [encryption][kms] No tenant DEK found in Vault', { tenantId, path })\n      return null\n    }\n    const dek: TenantDek = { tenantId, key, fetchedAt: this.now() }\n    return this.remember(dek)\n  }\n\n  async createTenantDek(tenantId: string): Promise<TenantDek | null> {\n    const path = this.buildKeyPath(tenantId)\n    // Read-before-write: if a DEK already exists for this tenant (another request\n    // or process created it first), adopt it instead of overwriting the active\n    // key \u2014 overwriting orphans every row already encrypted under it (#2746).\n    const existing = await this.readVault(path)\n    const existingKey = existing?.data?.data?.key\n    if (existingKey) {\n      return this.remember({ tenantId, key: existingKey, fetchedAt: this.now() })\n    }\n    // A read failure (timeout / 5xx) flips `healthy` off; don't blind-write a new\n    // key over a possibly-existing one we just couldn't read \u2014 let the caller fall back.\n    if (!this.healthy) return null\n    const key = generateDek()\n    const outcome = await this.writeVault(path, key, { cas: 0 })\n    if (outcome === 'ok') {\n      console.info('\uD83D\uDD11 [encryption][kms] Stored tenant DEK in Vault', { tenantId, path })\n      return this.remember({ tenantId, key, fetchedAt: this.now() })\n    }\n    if (outcome === 'conflict') {\n      // A concurrent create won the CAS race \u2014 adopt the winner's key so both\n      // callers encrypt under the same DEK.\n      const winner = await this.readVault(path)\n      const winnerKey = winner?.data?.data?.key\n      if (winnerKey) {\n        console.info('\uD83D\uDD11 [encryption][kms] Adopted concurrently-created tenant DEK', { tenantId, path })\n        return this.remember({ tenantId, key: winnerKey, fetchedAt: this.now() })\n      }\n    }\n    console.warn('\u26A0\uFE0F [encryption][kms] Failed to store tenant DEK in Vault', { tenantId, path })\n    return null\n  }\n\n  invalidateDek(tenantId: string): void {\n    this.cache.delete(tenantId)\n  }\n}\n\nlet loggedDerivedKeyFallbackBanner = false\n\nfunction fingerprintSecret(secret: string): string {\n  return crypto.createHash('sha256').update(secret, 'utf8').digest('hex').slice(0, 16)\n}\n\nexport function buildDerivedKeyFallbackBannerLines(opts: DerivedSecret): string[] {\n  const sourceLine =\n    opts.source === 'explicit' ? `Source: ${opts.envName}` : 'Source: dev default secret (do NOT use in production)'\n  return [\n    '\uD83D\uDEA8 Using derived tenant encryption keys (Vault unavailable / no DEK)',\n    sourceLine,\n    `Secret fingerprint (sha256, truncated): ${fingerprintSecret(opts.secret)}`,\n    'Persist this secret securely. 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+  "sourcesContent": ["import crypto from 'node:crypto'\nimport { generateDek, hashForLookup } from './aes'\nimport { isEncryptionDebugEnabled, isTenantDataEncryptionEnabled } from './toggles'\nimport { parseBooleanToken } from '../boolean'\nimport { fetchWithTimeout, resolveTimeoutMs } from '../http/fetchWithTimeout'\n\nconst DEFAULT_VAULT_REQUEST_TIMEOUT_MS = 1_000\nconst DEFAULT_VAULT_RECOVERY_COOLDOWN_MS = 30_000\n\nfunction resolveVaultRequestTimeoutMs(): number {\n  const raw = process.env.VAULT_REQUEST_TIMEOUT_MS\n  const parsed = raw ? Number.parseInt(raw, 10) : undefined\n  return resolveTimeoutMs(parsed, DEFAULT_VAULT_REQUEST_TIMEOUT_MS)\n}\n\nfunction resolveVaultRecoveryCooldownMs(): number {\n  const raw = process.env.VAULT_RECOVERY_COOLDOWN_MS\n  const parsed = raw ? 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A successful probe flips `healthy` back on; a failing one records a\n    // fresh failure timestamp and re-opens the breaker for another cooldown.\n    if (this.lastTransientFailureAt === null) return false\n    return this.now() - this.lastTransientFailureAt >= this.recoveryCooldownMs\n  }\n\n  private now(): number {\n    return Date.now()\n  }\n\n  // Vault responded successfully (or is provably reachable): close the breaker.\n  private markHealthy(): void {\n    this.healthy = true\n    this.lastTransientFailureAt = null\n  }\n\n  // Transient infra failure (timeout / network blip / 5xx): open the breaker and\n  // start the recovery cooldown so a later call can re-probe and self-heal.\n  private markTransientFailure(): void {\n    this.healthy = false\n    this.lastTransientFailureAt = this.now()\n  }\n\n  private cacheHit(tenantId: string): TenantDek | null {\n    const entry = this.cache.get(tenantId)\n    if (!entry) return null\n    if (this.now() - entry.fetchedAt > this.ttlMs) {\n      this.cache.delete(tenantId)\n      return null\n    }\n    return entry\n  }\n\n  private async readVault(path: string): Promise<VaultReadResponse | null> {\n    if (!this.vaultAddr || !this.vaultToken) {\n      this.healthy = false\n      this.misconfigured = true\n      return null\n    }\n    try {\n      const res = await fetchWithTimeout(`${this.vaultAddr}/v1/${path}`, {\n        method: 'GET',\n        headers: { 'X-Vault-Token': this.vaultToken },\n        timeoutMs: this.requestTimeoutMs,\n      })\n      if (!res.ok) {\n        // 5xx = Vault down/erroring (transient). <500 (auth/not-found/etc.) means\n        // Vault is reachable and answered, so keep it healthy \u2014 a 404 for a\n        // not-yet-created tenant DEK is the normal read-before-write path.\n        if (res.status >= 500) this.markTransientFailure()\n        else this.markHealthy()\n        console.warn('\u26A0\uFE0F [encryption][kms] Vault read failed', { path, status: res.status })\n        return null\n      }\n      this.markHealthy()\n      if (this.debugEnabled) {\n        console.info('\uD83D\uDD0D [encryption][kms] Vault read ok', { path })\n      }\n      return (await res.json()) as VaultReadResponse\n    } catch (err) {\n      this.markTransientFailure()\n      console.warn('\u26A0\uFE0F [encryption][kms] Vault read error', {\n        path,\n        error: (err as Error)?.message || String(err),\n        timeoutMs: this.requestTimeoutMs,\n      })\n      return null\n    }\n  }\n\n  private async writeVault(path: string, key: string, opts?: { cas?: number }): Promise<VaultWriteOutcome> {\n    if (!this.vaultAddr || !this.vaultToken) {\n      this.healthy = false\n      this.misconfigured = true\n      return 'error'\n    }\n    const body: { data: { key: string }; options?: { cas: number } } = { data: { key } }\n    if (typeof opts?.cas === 'number') body.options = { cas: opts.cas }\n    try {\n      const res = await fetchWithTimeout(`${this.vaultAddr}/v1/${path}`, {\n        method: 'POST',\n        headers: {\n          'X-Vault-Token': this.vaultToken,\n          'Content-Type': 'application/json',\n        },\n        body: JSON.stringify(body),\n        timeoutMs: this.requestTimeoutMs,\n      })\n      if (res.ok) {\n        this.markHealthy()\n        return 'ok'\n      }\n      // KV v2 returns 400 when a check-and-set write loses to a concurrent\n      // writer (path already at a newer version). That is a normal race outcome,\n      // not an unhealthy Vault \u2014 Vault is reachable, so close the breaker.\n      if (typeof opts?.cas === 'number' && res.status === 400) {\n        this.markHealthy()\n        console.warn('\u26A0\uFE0F [encryption][kms] Vault write CAS conflict (concurrent DEK create)', { path, status: res.status })\n        return 'conflict'\n      }\n      this.markTransientFailure()\n      console.warn('\u26A0\uFE0F [encryption][kms] Vault write failed', { path, status: res.status })\n      return 'error'\n    } catch (err) {\n      this.markTransientFailure()\n      console.warn('\u26A0\uFE0F [encryption][kms] Vault write error', {\n        path,\n        error: (err as Error)?.message || String(err),\n        timeoutMs: this.requestTimeoutMs,\n      })\n      return 'error'\n    }\n  }\n\n  private buildKeyPath(tenantId: string): string {\n    const suffix = `tenant_key_${tenantId}`\n    const normalizedMount = this.mountPath.replace(/^\\/+/, '')\n    return `${normalizedMount}/${suffix}`\n  }\n\n  private remember(entry: TenantDek): TenantDek {\n    this.cache.set(entry.tenantId, entry)\n    return entry\n  }\n\n  async getTenantDek(tenantId: string): Promise<TenantDek | null> {\n    const cached = this.cacheHit(tenantId)\n    if (cached) return cached\n    const path = this.buildKeyPath(tenantId)\n    const res = await this.readVault(path)\n    const key = res?.data?.data?.key\n    if (!key) {\n      console.warn('\u26A0\uFE0F [encryption][kms] No tenant DEK found in Vault', { tenantId, path })\n      return null\n    }\n    const dek: TenantDek = { tenantId, key, fetchedAt: this.now() }\n    return this.remember(dek)\n  }\n\n  async createTenantDek(tenantId: string): Promise<TenantDek | null> {\n    const path = this.buildKeyPath(tenantId)\n    // Read-before-write: if a DEK already exists for this tenant (another request\n    // or process created it first), adopt it instead of overwriting the active\n    // key \u2014 overwriting orphans every row already encrypted under it (#2746).\n    const existing = await this.readVault(path)\n    const existingKey = existing?.data?.data?.key\n    if (existingKey) {\n      return this.remember({ tenantId, key: existingKey, fetchedAt: this.now() })\n    }\n    // A read failure (timeout / 5xx) flips `healthy` off; don't blind-write a new\n    // key over a possibly-existing one we just couldn't read \u2014 let the caller fall back.\n    if (!this.healthy) return null\n    const key = generateDek()\n    const outcome = await this.writeVault(path, key, { cas: 0 })\n    if (outcome === 'ok') {\n      console.info('\uD83D\uDD11 [encryption][kms] Stored tenant DEK in Vault', { tenantId, path })\n      return this.remember({ tenantId, key, fetchedAt: this.now() })\n    }\n    if (outcome === 'conflict') {\n      // A concurrent create won the CAS race \u2014 adopt the winner's key so both\n      // callers encrypt under the same DEK.\n      const winner = await this.readVault(path)\n      const winnerKey = winner?.data?.data?.key\n      if (winnerKey) {\n        console.info('\uD83D\uDD11 [encryption][kms] Adopted concurrently-created tenant DEK', { tenantId, path })\n        return this.remember({ tenantId, key: winnerKey, fetchedAt: this.now() })\n      }\n    }\n    console.warn('\u26A0\uFE0F [encryption][kms] Failed to store tenant DEK in Vault', { tenantId, path })\n    return null\n  }\n\n  invalidateDek(tenantId: string): void {\n    this.cache.delete(tenantId)\n  }\n}\n\nlet loggedDerivedKeyFallbackBanner = false\n\nfunction fingerprintSecret(secret: string): string {\n  return crypto.createHash('sha256').update(secret, 'utf8').digest('hex').slice(0, 16)\n}\n\nexport function buildDerivedKeyFallbackBannerLines(opts: DerivedSecret): string[] {\n  const sourceLine =\n    opts.source === 'explicit' ? `Source: ${opts.envName}` : 'Source: dev default secret (do NOT use in production)'\n  return [\n    '\uD83D\uDEA8 Using derived tenant encryption keys (Vault unavailable / no DEK)',\n    sourceLine,\n    `Secret fingerprint (sha256, truncated): ${fingerprintSecret(opts.secret)}`,\n    'Persist this secret securely. 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   "names": []
 }

package/dist/lib/version.js

@@ -1,4 +1,4 @@
-const APP_VERSION = "0.6.6-develop.5509.1.006f4d4f24";
+const APP_VERSION = "0.6.6-develop.5523.1.e223ca1915";
 const appVersion = APP_VERSION;
 export {
   APP_VERSION,

package/dist/lib/version.js.map

@@ -1,7 +1,7 @@
 {
   "version": 3,
   "sources": ["../../src/lib/version.ts"],
-  "sourcesContent": ["// Build-time generated version\nexport const APP_VERSION = '0.6.6-develop.5509.1.006f4d4f24'\nexport const appVersion = APP_VERSION\n"],
+  "sourcesContent": ["// Build-time generated version\nexport const APP_VERSION = '0.6.6-develop.5523.1.e223ca1915'\nexport const appVersion = APP_VERSION\n"],
   "mappings": "AACO,MAAM,cAAc;AACpB,MAAM,aAAa;",
   "names": []
 }

package/package.json

@@ -1,6 +1,6 @@
 {
   "name": "@open-mercato/shared",
-  "version": "0.6.6-develop.5509.1.006f4d4f24",
+  "version": "0.6.6-develop.5523.1.e223ca1915",
   "type": "module",
   "main": "./dist/index.js",
   "scripts": {
@@ -92,7 +92,7 @@
     "@mikro-orm/core": "^7.1.4",
     "@mikro-orm/decorators": "^7.1.4",
     "@mikro-orm/postgresql": "^7.1.4",
-    "@open-mercato/cache": "0.6.6-develop.5509.1.006f4d4f24",
+    "@open-mercato/cache": "0.6.6-develop.5523.1.e223ca1915",
     "dotenv": "^17.4.2",
     "rate-limiter-flexible": "^11.2.0",
     "re2js": "2.8.3",

package/src/lib/db/__tests__/mikro.test.ts

@@ -23,3 +23,85 @@ describe('ORM entity registry', () => {
     expect(secondLoad.getOrmEntities()).toBe(entities)
   })
 })
+
+describe('resolvePoolConfig', () => {
+  const baseEnv = (extra: Record<string, string | undefined> = {}): NodeJS.ProcessEnv =>
+    ({ ...extra }) as NodeJS.ProcessEnv
+
+  it('applies pool size defaults when env is empty', async () => {
+    const { resolvePoolConfig } = await import('../mikro')
+    const config = resolvePoolConfig(baseEnv())
+    expect(config.poolMin).toBe(2)
+    expect(config.poolMax).toBe(20)
+    expect(config.poolIdleTimeout).toBe(3000)
+    expect(config.poolAcquireTimeout).toBe(6000)
+  })
+
+  it('reads pool sizes from env overrides', async () => {
+    const { resolvePoolConfig } = await import('../mikro')
+    const config = resolvePoolConfig(
+      baseEnv({ DB_POOL_MIN: '5', DB_POOL_MAX: '50', DB_POOL_ACQUIRE_TIMEOUT: '12000' }),
+    )
+    expect(config.poolMin).toBe(5)
+    expect(config.poolMax).toBe(50)
+    expect(config.poolAcquireTimeout).toBe(12000)
+  })
+
+  it('defaults idle_in_transaction to a finite 120s in production', async () => {
+    const { resolvePoolConfig } = await import('../mikro')
+    const config = resolvePoolConfig(baseEnv({ NODE_ENV: 'production' }))
+    expect(config.idleInTransactionTimeoutMs).toBe(120_000)
+  })
+
+  it('defaults idle_in_transaction to a finite 120s in development', async () => {
+    const { resolvePoolConfig } = await import('../mikro')
+    const config = resolvePoolConfig(baseEnv({ NODE_ENV: 'development' }))
+    expect(config.idleInTransactionTimeoutMs).toBe(120_000)
+  })
+
+  it('lets idle_in_transaction be overridden, including 0 to disable', async () => {
+    const { resolvePoolConfig } = await import('../mikro')
+    expect(
+      resolvePoolConfig(baseEnv({ DB_IDLE_IN_TRANSACTION_TIMEOUT_MS: '30000' }))
+        .idleInTransactionTimeoutMs,
+    ).toBe(30000)
+    expect(
+      resolvePoolConfig(
+        baseEnv({ NODE_ENV: 'production', DB_IDLE_IN_TRANSACTION_TIMEOUT_MS: '0' }),
+      ).idleInTransactionTimeoutMs,
+    ).toBe(0)
+  })
+
+  it('keeps idle_session production-undefined / dev-600s default', async () => {
+    const { resolvePoolConfig } = await import('../mikro')
+    expect(resolvePoolConfig(baseEnv({ NODE_ENV: 'production' })).idleSessionTimeoutMs).toBeUndefined()
+    expect(resolvePoolConfig(baseEnv({ NODE_ENV: 'development' })).idleSessionTimeoutMs).toBe(600_000)
+  })
+
+  it('leaves statement/lock timeouts unset by default (no timeout)', async () => {
+    const { resolvePoolConfig } = await import('../mikro')
+    const config = resolvePoolConfig(baseEnv({ NODE_ENV: 'production' }))
+    expect(config.statementTimeoutMs).toBeUndefined()
+    expect(config.lockTimeoutMs).toBeUndefined()
+  })
+
+  it('passes through positive statement/lock timeouts when set', async () => {
+    const { resolvePoolConfig } = await import('../mikro')
+    const config = resolvePoolConfig(
+      baseEnv({ DB_STATEMENT_TIMEOUT_MS: '30000', DB_LOCK_TIMEOUT_MS: '5000' }),
+    )
+    expect(config.statementTimeoutMs).toBe(30000)
+    expect(config.lockTimeoutMs).toBe(5000)
+  })
+
+  it('ignores non-positive or non-numeric statement/lock timeouts', async () => {
+    const { resolvePoolConfig } = await import('../mikro')
+    for (const value of ['0', '-1', 'abc', '']) {
+      const config = resolvePoolConfig(
+        baseEnv({ DB_STATEMENT_TIMEOUT_MS: value, DB_LOCK_TIMEOUT_MS: value }),
+      )
+      expect(config.statementTimeoutMs).toBeUndefined()
+      expect(config.lockTimeoutMs).toBeUndefined()
+    }
+  })
+})

package/src/lib/db/mikro.ts

@@ -35,6 +35,47 @@ export function getOrmEntities(): any[] {
   return entities
 }
 
+export type ResolvedPoolConfig = {
+  poolMin: number
+  poolMax: number
+  poolIdleTimeout: number
+  poolAcquireTimeout: number
+  idleSessionTimeoutMs: number | undefined
+  idleInTransactionTimeoutMs: number | undefined
+  statementTimeoutMs: number | undefined
+  lockTimeoutMs: number | undefined
+}
+
+// Parse an optional positive-millisecond env var. Returns undefined when unset,
+// non-numeric, or non-positive so callers treat "no value" as "no timeout".
+function parsePositiveIntEnv(raw: string | undefined): number | undefined {
+  const parsed = parseInt(raw || '')
+  return Number.isFinite(parsed) && parsed > 0 ? parsed : undefined
+}
+
+export function resolvePoolConfig(env: NodeJS.ProcessEnv = process.env): ResolvedPoolConfig {
+  const idleSessionTimeoutEnv = parseInt(env.DB_IDLE_SESSION_TIMEOUT_MS || '')
+  const idleInTxTimeoutEnv = parseInt(env.DB_IDLE_IN_TRANSACTION_TIMEOUT_MS || '')
+  return {
+    poolMin: parseInt(env.DB_POOL_MIN || '2'),
+    poolMax: parseInt(env.DB_POOL_MAX || '20'),
+    poolIdleTimeout: parseInt(env.DB_POOL_IDLE_TIMEOUT || '3000'),
+    poolAcquireTimeout: parseInt(env.DB_POOL_ACQUIRE_TIMEOUT || '6000'),
+    idleSessionTimeoutMs: Number.isFinite(idleSessionTimeoutEnv)
+      ? idleSessionTimeoutEnv
+      : env.NODE_ENV === 'production'
+        ? undefined
+        : 600_000,
+    // Finite default in every environment (including production) so a leaked or idle
+    // open transaction cannot pin a pool connection indefinitely and exhaust the pool.
+    // Mirrors the long-standing dev value; override (incl. 0 to disable) via env.
+    idleInTransactionTimeoutMs: Number.isFinite(idleInTxTimeoutEnv) ? idleInTxTimeoutEnv : 120_000,
+    // Opt-in guards against runaway statements and lock waits. No timeout when unset.
+    statementTimeoutMs: parsePositiveIntEnv(env.DB_STATEMENT_TIMEOUT_MS),
+    lockTimeoutMs: parsePositiveIntEnv(env.DB_LOCK_TIMEOUT_MS),
+  }
+}
+
 export async function getOrm() {
   if (ormInstance) {
     return ormInstance
@@ -47,22 +88,16 @@ export async function getOrm() {
   }
 
   // Parse connection pool settings from environment
-  const poolMin = parseInt(process.env.DB_POOL_MIN || '2')
-  const poolMax = parseInt(process.env.DB_POOL_MAX || '20')
-  const poolIdleTimeout = parseInt(process.env.DB_POOL_IDLE_TIMEOUT || '3000')
-  const poolAcquireTimeout = parseInt(process.env.DB_POOL_ACQUIRE_TIMEOUT || '6000')
-  const idleSessionTimeoutEnv = parseInt(process.env.DB_IDLE_SESSION_TIMEOUT_MS || '')
-  const idleInTxTimeoutEnv = parseInt(process.env.DB_IDLE_IN_TRANSACTION_TIMEOUT_MS || '')
-  const idleSessionTimeoutMs = Number.isFinite(idleSessionTimeoutEnv)
-    ? idleSessionTimeoutEnv
-    : process.env.NODE_ENV === 'production'
-      ? undefined
-      : 600_000
-  const idleInTransactionTimeoutMs = Number.isFinite(idleInTxTimeoutEnv)
-    ? idleInTxTimeoutEnv
-    : process.env.NODE_ENV === 'production'
-      ? undefined
-      : 120_000
+  const {
+    poolMin,
+    poolMax,
+    poolIdleTimeout,
+    poolAcquireTimeout,
+    idleSessionTimeoutMs,
+    idleInTransactionTimeoutMs,
+    statementTimeoutMs,
+    lockTimeoutMs,
+  } = resolvePoolConfig()
   const connectionOptions =
     idleSessionTimeoutMs && idleSessionTimeoutMs > 0
       ? `-c idle_session_timeout=${idleSessionTimeoutMs}`
@@ -78,6 +113,8 @@ export async function getOrm() {
       poolAcquireTimeout,
       idleSessionTimeoutMs,
       idleInTransactionTimeoutMs,
+      statementTimeoutMs,
+      lockTimeoutMs,
       nodeEnv: process.env.NODE_ENV,
     })
   }
@@ -107,6 +144,8 @@ export async function getOrm() {
     driverOptions: {
       connectionTimeoutMillis: poolAcquireTimeout,
       idle_in_transaction_session_timeout: idleInTransactionTimeoutMs,
+      statement_timeout: statementTimeoutMs,
+      lock_timeout: lockTimeoutMs,
       options: connectionOptions,
       ssl: sslConfig,
       onPoolCreated: (pool: any) => {

package/src/lib/encryption/__tests__/kms.test.ts

@@ -126,3 +126,83 @@ describe('kms timeout handling', () => {
     expect(dek?.key).toBeTruthy()
   })
 })
+
+describe('kms self-healing circuit breaker (#2661)', () => {
+  const vaultAddr = 'http://vault.test'
+  const vaultToken = 'token'
+
+  afterEach(() => {
+    process.env = { ...originalEnv }
+    jest.restoreAllMocks()
+  })
+
+  it('re-probes Vault and recovers after the cooldown window instead of staying unhealthy forever', async () => {
+    let clock = 1_000_000
+    jest.spyOn(Date, 'now').mockImplementation(() => clock)
+
+    let calls = 0
+    const fetchMock = jest.fn(() => {
+      calls += 1
+      if (calls === 1) {
+        // First read hits a transient 5xx (Vault hiccup) → breaker opens.
+        return Promise.resolve({ ok: false, status: 503, json: async () => ({}) })
+      }
+      // Vault is back: subsequent reads succeed.
+      return Promise.resolve({ ok: true, status: 200, json: async () => ({ data: { data: { key: 'recovered-key' } } }) })
+    })
+    ;(globalThis as { fetch?: typeof fetch }).fetch = fetchMock as typeof fetch
+
+    const service = new HashicorpVaultKmsService({ vaultAddr, vaultToken, recoveryCooldownMs: 5_000 })
+
+    // Transient failure flips the instance unhealthy.
+    await expect(service.getTenantDek('tenant-1')).resolves.toBeNull()
+    expect(service.isHealthy()).toBe(false)
+
+    // Still within the cooldown: the breaker stays open.
+    clock += 4_000
+    expect(service.isHealthy()).toBe(false)
+
+    // Past the cooldown: half-open — report healthy so the next call re-probes.
+    clock += 2_000
+    expect(service.isHealthy()).toBe(true)
+
+    // The re-probe succeeds and the breaker fully closes (the never-recover bug).
+    const dek = await service.getTenantDek('tenant-1')
+    expect(dek?.key).toBe('recovered-key')
+    expect(service.isHealthy()).toBe(true)
+  })
+
+  it('treats missing VAULT_ADDR/VAULT_TOKEN as a terminal failure that never self-heals', () => {
+    let clock = 2_000_000
+    jest.spyOn(Date, 'now').mockImplementation(() => clock)
+
+    const service = new HashicorpVaultKmsService({ vaultAddr: '', vaultToken: '', recoveryCooldownMs: 5_000 })
+    expect(service.isHealthy()).toBe(false)
+
+    // No cooldown re-probe should ever revive a misconfigured instance.
+    clock += 10_000_000
+    expect(service.isHealthy()).toBe(false)
+  })
+
+  it('keeps Vault healthy on a 404 read so read-before-write DEK creation can proceed', async () => {
+    jest.spyOn(Date, 'now').mockReturnValue(3_000_000)
+
+    const fetchMock = jest.fn((_url: string, init?: RequestInit) => {
+      const method = (init?.method || 'GET').toUpperCase()
+      if (method === 'GET') {
+        // KV v2 returns 404 for a not-yet-created tenant key — Vault is reachable.
+        return Promise.resolve({ ok: false, status: 404, json: async () => ({}) })
+      }
+      return Promise.resolve({ ok: true, status: 200, json: async () => ({}) })
+    })
+    ;(globalThis as { fetch?: typeof fetch }).fetch = fetchMock as typeof fetch
+
+    const service = new HashicorpVaultKmsService({ vaultAddr, vaultToken })
+
+    const dek = await service.createTenantDek('tenant-2')
+    expect(typeof dek?.key).toBe('string')
+    expect(dek?.key).toBeTruthy()
+    expect(service.isHealthy()).toBe(true)
+    expect(fetchMock).toHaveBeenCalledTimes(2) // 404 read probe + the write
+  })
+})

package/src/lib/encryption/kms.ts

@@ -5,6 +5,7 @@ import { parseBooleanToken } from '../boolean'
 import { fetchWithTimeout, resolveTimeoutMs } from '../http/fetchWithTimeout'
 
 const DEFAULT_VAULT_REQUEST_TIMEOUT_MS = 1_000
+const DEFAULT_VAULT_RECOVERY_COOLDOWN_MS = 30_000
 
 function resolveVaultRequestTimeoutMs(): number {
   const raw = process.env.VAULT_REQUEST_TIMEOUT_MS
@@ -12,6 +13,12 @@ function resolveVaultRequestTimeoutMs(): number {
   return resolveTimeoutMs(parsed, DEFAULT_VAULT_REQUEST_TIMEOUT_MS)
 }
 
+function resolveVaultRecoveryCooldownMs(): number {
+  const raw = process.env.VAULT_RECOVERY_COOLDOWN_MS
+  const parsed = raw ? Number.parseInt(raw, 10) : undefined
+  return resolveTimeoutMs(parsed, DEFAULT_VAULT_RECOVERY_COOLDOWN_MS)
+}
+
 export type TenantDek = {
   tenantId: string
   key: string // base64
@@ -90,6 +97,7 @@ type VaultClientOpts = {
   mountPath?: string
   ttlMs?: number
   requestTimeoutMs?: number
+  recoveryCooldownMs?: number
 }
 
 type VaultReadResponse = {
@@ -166,7 +174,16 @@ export class HashicorpVaultKmsService implements KmsService {
   private readonly mountPath: string
   private readonly ttlMs: number
   private readonly requestTimeoutMs: number
+  private readonly recoveryCooldownMs: number
   private healthy = true
+  // Sticky terminal failure (missing VAULT_ADDR/VAULT_TOKEN): no amount of
+  // re-probing fixes a misconfiguration, so this never self-heals — only a
+  // restart with corrected config does.
+  private misconfigured = false
+  // Timestamp of the last transient failure (timeout / network blip / 5xx).
+  // Drives the half-open circuit breaker in isHealthy(): after the cooldown the
+  // instance reports healthy again so the next call re-probes Vault.
+  private lastTransientFailureAt: number | null = null
   private readonly debugEnabled: boolean
   private static loggedInit = false
 
@@ -176,9 +193,11 @@ export class HashicorpVaultKmsService implements KmsService {
     this.mountPath = (opts.mountPath || process.env.VAULT_KV_PATH || 'secret/data').replace(/\/+$/, '')
     this.ttlMs = opts.ttlMs ?? 15 * 60 * 1000
     this.requestTimeoutMs = resolveTimeoutMs(opts.requestTimeoutMs, resolveVaultRequestTimeoutMs())
+    this.recoveryCooldownMs = resolveTimeoutMs(opts.recoveryCooldownMs, resolveVaultRecoveryCooldownMs())
     this.debugEnabled = isEncryptionDebugEnabled()
     if (!this.vaultAddr || !this.vaultToken) {
       this.healthy = false
+      this.misconfigured = true
       if (this.debugEnabled) {
         console.warn('⚠️ [encryption][kms] Vault misconfigured (missing VAULT_ADDR or VAULT_TOKEN)')
       }
@@ -192,13 +211,34 @@ export class HashicorpVaultKmsService implements KmsService {
   }
 
   isHealthy(): boolean {
-    return this.healthy
+    // A missing-config failure is terminal — never report healthy again.
+    if (this.misconfigured) return false
+    if (this.healthy) return true
+    // Half-open circuit breaker: once the cooldown since the last transient
+    // failure has elapsed, report healthy so the next read/write re-probes
+    // Vault. A successful probe flips `healthy` back on; a failing one records a
+    // fresh failure timestamp and re-opens the breaker for another cooldown.
+    if (this.lastTransientFailureAt === null) return false
+    return this.now() - this.lastTransientFailureAt >= this.recoveryCooldownMs
   }
 
   private now(): number {
     return Date.now()
   }
 
+  // Vault responded successfully (or is provably reachable): close the breaker.
+  private markHealthy(): void {
+    this.healthy = true
+    this.lastTransientFailureAt = null
+  }
+
+  // Transient infra failure (timeout / network blip / 5xx): open the breaker and
+  // start the recovery cooldown so a later call can re-probe and self-heal.
+  private markTransientFailure(): void {
+    this.healthy = false
+    this.lastTransientFailureAt = this.now()
+  }
+
   private cacheHit(tenantId: string): TenantDek | null {
     const entry = this.cache.get(tenantId)
     if (!entry) return null
@@ -212,6 +252,7 @@ export class HashicorpVaultKmsService implements KmsService {
   private async readVault(path: string): Promise<VaultReadResponse | null> {
     if (!this.vaultAddr || !this.vaultToken) {
       this.healthy = false
+      this.misconfigured = true
       return null
     }
     try {
@@ -221,16 +262,21 @@ export class HashicorpVaultKmsService implements KmsService {
         timeoutMs: this.requestTimeoutMs,
       })
       if (!res.ok) {
-        this.healthy = res.status < 500
+        // 5xx = Vault down/erroring (transient). <500 (auth/not-found/etc.) means
+        // Vault is reachable and answered, so keep it healthy — a 404 for a
+        // not-yet-created tenant DEK is the normal read-before-write path.
+        if (res.status >= 500) this.markTransientFailure()
+        else this.markHealthy()
         console.warn('⚠️ [encryption][kms] Vault read failed', { path, status: res.status })
         return null
       }
+      this.markHealthy()
       if (this.debugEnabled) {
         console.info('🔍 [encryption][kms] Vault read ok', { path })
       }
       return (await res.json()) as VaultReadResponse
     } catch (err) {
-      this.healthy = false
+      this.markTransientFailure()
       console.warn('⚠️ [encryption][kms] Vault read error', {
         path,
         error: (err as Error)?.message || String(err),
@@ -243,6 +289,7 @@ export class HashicorpVaultKmsService implements KmsService {
   private async writeVault(path: string, key: string, opts?: { cas?: number }): Promise<VaultWriteOutcome> {
     if (!this.vaultAddr || !this.vaultToken) {
       this.healthy = false
+      this.misconfigured = true
       return 'error'
     }
     const body: { data: { key: string }; options?: { cas: number } } = { data: { key } }
@@ -258,21 +305,22 @@ export class HashicorpVaultKmsService implements KmsService {
         timeoutMs: this.requestTimeoutMs,
       })
       if (res.ok) {
-        this.healthy = true
+        this.markHealthy()
         return 'ok'
       }
       // KV v2 returns 400 when a check-and-set write loses to a concurrent
       // writer (path already at a newer version). That is a normal race outcome,
-      // not an unhealthy Vault — don't flip `healthy`.
+      // not an unhealthy Vault — Vault is reachable, so close the breaker.
       if (typeof opts?.cas === 'number' && res.status === 400) {
+        this.markHealthy()
         console.warn('⚠️ [encryption][kms] Vault write CAS conflict (concurrent DEK create)', { path, status: res.status })
         return 'conflict'
       }
-      this.healthy = false
+      this.markTransientFailure()
       console.warn('⚠️ [encryption][kms] Vault write failed', { path, status: res.status })
       return 'error'
     } catch (err) {
-      this.healthy = false
+      this.markTransientFailure()
       console.warn('⚠️ [encryption][kms] Vault write error', {
         path,
         error: (err as Error)?.message || String(err),