@monoes/cli 1.0.0

package/dist/src/services/worker-daemon.js

@@ -0,0 +1,960 @@
+/**
+ * Worker Daemon Service
+ * Node.js-based background worker system that auto-runs like shell daemons
+ *
+ * Workers:
+ * - map: Codebase mapping (5 min interval)
+ * - audit: Security analysis (10 min interval)
+ * - optimize: Performance optimization (15 min interval)
+ * - consolidate: Memory consolidation (30 min interval)
+ * - testgaps: Test coverage analysis (20 min interval)
+ */
+import { EventEmitter } from 'events';
+import { existsSync, mkdirSync, writeFileSync, readFileSync, appendFileSync, unlinkSync } from 'fs';
+import { cpus } from 'os';
+import { join } from 'path';
+import { HeadlessWorkerExecutor, isHeadlessWorker, } from './headless-worker-executor.js';
+// Default worker configurations with improved intervals (P0 fix: map 5min -> 15min)
+const DEFAULT_WORKERS = [
+    { type: 'map', intervalMs: 15 * 60 * 1000, offsetMs: 0, priority: 'normal', description: 'Codebase mapping', enabled: true },
+    { type: 'audit', intervalMs: 10 * 60 * 1000, offsetMs: 2 * 60 * 1000, priority: 'critical', description: 'Security analysis', enabled: true },
+    { type: 'optimize', intervalMs: 15 * 60 * 1000, offsetMs: 4 * 60 * 1000, priority: 'high', description: 'Performance optimization', enabled: true },
+    { type: 'consolidate', intervalMs: 30 * 60 * 1000, offsetMs: 6 * 60 * 1000, priority: 'low', description: 'Memory consolidation', enabled: true },
+    { type: 'testgaps', intervalMs: 20 * 60 * 1000, offsetMs: 8 * 60 * 1000, priority: 'normal', description: 'Test coverage analysis', enabled: true },
+    { type: 'predict', intervalMs: 10 * 60 * 1000, offsetMs: 0, priority: 'low', description: 'Predictive preloading', enabled: false },
+    { type: 'document', intervalMs: 60 * 60 * 1000, offsetMs: 0, priority: 'low', description: 'Auto-documentation', enabled: false },
+];
+// Worker timeout — must exceed the longest per-worker headless timeout (15 min for audit/refactor).
+// Previously 5 min, which caused orphan processes when daemon timeout fired before executor timeout (#1117).
+const DEFAULT_WORKER_TIMEOUT_MS = 16 * 60 * 1000;
+/**
+ * Worker Daemon - Manages background workers with Node.js
+ */
+export class WorkerDaemon extends EventEmitter {
+    config;
+    workers = new Map();
+    timers = new Map();
+    running = false;
+    startedAt;
+    projectRoot;
+    runningWorkers = new Set(); // Track concurrent workers
+    pendingWorkers = []; // Queue for deferred workers
+    // Headless execution support
+    headlessExecutor = null;
+    headlessAvailable = false;
+    // Preserve the original constructor config so we can detect explicit overrides
+    // during state restoration (R1: constructor config takes priority over stale state)
+    originalConfig;
+    constructor(projectRoot, config) {
+        super();
+        this.projectRoot = projectRoot;
+        this.originalConfig = config;
+        const monobrainDir = join(projectRoot, '.monobrain');
+        // Read daemon config from .monobrain/config.json (Layer B)
+        const fileConfig = this.readDaemonConfigFromFile(monobrainDir);
+        // CPU-proportional smart default instead of hardcoded 2.0
+        const cpuCount = WorkerDaemon.getEffectiveCpuCount();
+        const smartMaxCpuLoad = Math.max(cpuCount * 0.8, 2.0); // Floor of 2.0 for single-CPU machines
+        // Platform-aware default: macOS os.freemem() excludes reclaimable file cache,
+        // so reported "free" is much lower than actually available memory.
+        // Linux reports available memory (including reclaimable cache) more accurately.
+        const defaultMinFreeMemory = process.platform === 'darwin' ? 5 : 10;
+        // Priority: constructor arg > config.json > smart default
+        // For resourceThresholds, merge field-by-field so partial overrides
+        // (e.g. only --max-cpu-load) still pick up defaults for other fields.
+        this.config = {
+            autoStart: config?.autoStart ?? fileConfig.autoStart ?? false,
+            logDir: config?.logDir ?? join(monobrainDir, 'logs'),
+            stateFile: config?.stateFile ?? join(monobrainDir, 'daemon-state.json'),
+            maxConcurrent: config?.maxConcurrent ?? fileConfig.maxConcurrent ?? 2,
+            workerTimeoutMs: config?.workerTimeoutMs ?? fileConfig.workerTimeoutMs ?? DEFAULT_WORKER_TIMEOUT_MS,
+            resourceThresholds: {
+                maxCpuLoad: config?.resourceThresholds?.maxCpuLoad ?? fileConfig.maxCpuLoad ?? smartMaxCpuLoad,
+                minFreeMemoryPercent: config?.resourceThresholds?.minFreeMemoryPercent ?? fileConfig.minFreeMemoryPercent ?? defaultMinFreeMemory,
+            },
+            workers: config?.workers ?? DEFAULT_WORKERS,
+        };
+        // Setup graceful shutdown handlers
+        this.setupShutdownHandlers();
+        // Ensure directories exist
+        if (!existsSync(monobrainDir)) {
+            mkdirSync(monobrainDir, { recursive: true });
+        }
+        if (!existsSync(this.config.logDir)) {
+            mkdirSync(this.config.logDir, { recursive: true });
+        }
+        // Initialize worker states
+        this.initializeWorkerStates();
+        // Initialize headless executor (async, non-blocking)
+        this.initHeadlessExecutor().catch((err) => {
+            this.log('warn', `Headless executor init failed: ${err}`);
+        });
+    }
+    /**
+     * Initialize headless executor if Claude Code is available
+     */
+    async initHeadlessExecutor() {
+        try {
+            this.headlessExecutor = new HeadlessWorkerExecutor(this.projectRoot, {
+                maxConcurrent: this.config.maxConcurrent,
+            });
+            this.headlessAvailable = await this.headlessExecutor.isAvailable();
+            if (this.headlessAvailable) {
+                this.log('info', 'Claude Code headless mode available - AI workers enabled');
+                // Forward headless executor events
+                this.headlessExecutor.on('execution:start', (data) => {
+                    this.emit('headless:start', data);
+                });
+                this.headlessExecutor.on('execution:complete', (data) => {
+                    this.emit('headless:complete', data);
+                });
+                this.headlessExecutor.on('execution:error', (data) => {
+                    this.emit('headless:error', data);
+                });
+                this.headlessExecutor.on('output', (data) => {
+                    this.emit('headless:output', data);
+                });
+            }
+            else {
+                this.log('info', 'Claude Code not found - AI workers will run in local fallback mode');
+            }
+        }
+        catch (error) {
+            this.log('warn', `Failed to initialize headless executor: ${error}`);
+            this.headlessAvailable = false;
+        }
+    }
+    /**
+     * Check if headless execution is available
+     */
+    isHeadlessAvailable() {
+        return this.headlessAvailable;
+    }
+    /**
+     * Get headless executor instance
+     */
+    getHeadlessExecutor() {
+        return this.headlessExecutor;
+    }
+    /**
+     * Detect effective CPU count for the current environment.
+     *
+     * Inside Docker / K8s containers, os.cpus().length reports the HOST cpu
+     * count, not the container limit (Node.js #28762 — wontfix).  We read
+     * cgroup v2 / v1 quota files first so the maxCpuLoad threshold stays
+     * meaningful under resource-limited containers.
+     */
+    static getEffectiveCpuCount() {
+        // 1. Try cgroup v2: /sys/fs/cgroup/cpu.max
+        try {
+            const cpuMax = readFileSync('/sys/fs/cgroup/cpu.max', 'utf8').trim();
+            const [quotaStr, periodStr] = cpuMax.split(' ');
+            if (quotaStr !== 'max') {
+                const quota = parseInt(quotaStr, 10);
+                const period = parseInt(periodStr, 10);
+                if (quota > 0 && period > 0)
+                    return Math.ceil(quota / period);
+            }
+        }
+        catch { /* not in cgroup v2 */ }
+        // 2. Try cgroup v1: /sys/fs/cgroup/cpu/cpu.cfs_quota_us
+        try {
+            const quota = parseInt(readFileSync('/sys/fs/cgroup/cpu/cpu.cfs_quota_us', 'utf8').trim(), 10);
+            const period = parseInt(readFileSync('/sys/fs/cgroup/cpu/cpu.cfs_period_us', 'utf8').trim(), 10);
+            if (quota > 0 && period > 0)
+                return Math.ceil(quota / period);
+        }
+        catch { /* not in cgroup v1 */ }
+        // 3. Fallback to os.cpus().length
+        return cpus().length || 1;
+    }
+    /**
+     * Read daemon-specific config from .monobrain/config.json
+     * Supports dot-notation keys like 'daemon.resourceThresholds.maxCpuLoad'
+     */
+    readDaemonConfigFromFile(monobrainDir) {
+        const configPath = join(monobrainDir, 'config.json');
+        if (!existsSync(configPath)) {
+            // Warn if config.yaml exists but config.json does not (#1395 Bug 4)
+            const yamlPath = join(monobrainDir, 'config.yaml');
+            const ymlPath = join(monobrainDir, 'config.yml');
+            if (existsSync(yamlPath) || existsSync(ymlPath)) {
+                this.log('warn', `Found ${existsSync(yamlPath) ? 'config.yaml' : 'config.yml'} but daemon reads only config.json — YAML config is being ignored. Convert to JSON or create config.json.`);
+            }
+            return {};
+        }
+        try {
+            const raw = JSON.parse(readFileSync(configPath, 'utf-8'));
+            // Support both flat keys at root and nested under scopes.project
+            const cfg = raw?.scopes?.project ?? raw;
+            const rawCpuLoad = cfg['daemon.resourceThresholds.maxCpuLoad'] ?? raw['daemon.resourceThresholds.maxCpuLoad'];
+            const rawMinMem = cfg['daemon.resourceThresholds.minFreeMemoryPercent'] ?? raw['daemon.resourceThresholds.minFreeMemoryPercent'];
+            const rawMaxConcurrent = cfg['daemon.maxConcurrent'] ?? raw['daemon.maxConcurrent'];
+            const rawTimeout = cfg['daemon.workerTimeoutMs'] ?? raw['daemon.workerTimeoutMs'];
+            return {
+                autoStart: typeof raw['daemon.autoStart'] === 'boolean' ? raw['daemon.autoStart'] : undefined,
+                maxConcurrent: (typeof rawMaxConcurrent === 'number' && rawMaxConcurrent > 0) ? rawMaxConcurrent : undefined,
+                workerTimeoutMs: (typeof rawTimeout === 'number' && rawTimeout > 0) ? rawTimeout : undefined,
+                maxCpuLoad: (typeof rawCpuLoad === 'number' && rawCpuLoad > 0 && rawCpuLoad < 1000) ? rawCpuLoad : undefined,
+                minFreeMemoryPercent: (typeof rawMinMem === 'number' && rawMinMem >= 0 && rawMinMem <= 100) ? rawMinMem : undefined,
+            };
+        }
+        catch {
+            return {};
+        }
+    }
+    /**
+     * Setup graceful shutdown handlers
+     */
+    setupShutdownHandlers() {
+        const shutdown = async () => {
+            this.log('info', 'Received shutdown signal, stopping daemon...');
+            await this.stop();
+            process.exit(0);
+        };
+        process.on('SIGTERM', shutdown);
+        process.on('SIGINT', shutdown);
+        process.on('SIGHUP', shutdown);
+    }
+    /**
+     * Check if system resources allow worker execution
+     */
+    async canRunWorker() {
+        const os = await import('os');
+        const cpuLoad = os.loadavg()[0];
+        const totalMem = os.totalmem();
+        const freeMem = os.freemem();
+        const freePercent = (freeMem / totalMem) * 100;
+        if (cpuLoad > this.config.resourceThresholds.maxCpuLoad) {
+            return { allowed: false, reason: `CPU load too high: ${cpuLoad.toFixed(2)}` };
+        }
+        if (freePercent < this.config.resourceThresholds.minFreeMemoryPercent) {
+            return { allowed: false, reason: `Memory too low: ${freePercent.toFixed(1)}% free` };
+        }
+        return { allowed: true };
+    }
+    /**
+     * Process pending workers queue
+     *
+     * When executeWorkerWithConcurrencyControl defers a worker (returns null),
+     * we break immediately to avoid a busy-wait loop — the deferred worker is
+     * already back on the pendingWorkers queue by that point. If no workers are
+     * currently running when we break, we schedule a backoff retry so the queue
+     * does not get permanently stuck.
+     */
+    async processPendingWorkers() {
+        while (this.pendingWorkers.length > 0 && this.runningWorkers.size < this.config.maxConcurrent) {
+            const workerType = this.pendingWorkers.shift();
+            const workerConfig = this.config.workers.find(w => w.type === workerType);
+            if (workerConfig) {
+                const result = await this.executeWorkerWithConcurrencyControl(workerConfig);
+                if (result === null) {
+                    // Worker was deferred (resource pressure or concurrency limit).
+                    // Break to avoid tight-looping — the next executeWorker() completion
+                    // will call processPendingWorkers() again via the finally block.
+                    if (this.runningWorkers.size === 0) {
+                        // No workers running means nobody will trigger the finally-block
+                        // callback, so schedule a backoff retry to avoid a stuck queue.
+                        setTimeout(() => this.processPendingWorkers(), 30_000).unref();
+                    }
+                    break;
+                }
+            }
+        }
+    }
+    initializeWorkerStates() {
+        // Try to restore state from file
+        if (existsSync(this.config.stateFile)) {
+            try {
+                const saved = JSON.parse(readFileSync(this.config.stateFile, 'utf-8'));
+                // CRITICAL: Restore worker config (including enabled flag) from saved state
+                // This fixes #950: daemon enable command not persisting worker state
+                if (saved.config?.workers && Array.isArray(saved.config.workers)) {
+                    for (const savedWorker of saved.config.workers) {
+                        const workerConfig = this.config.workers.find(w => w.type === savedWorker.type);
+                        if (workerConfig && typeof savedWorker.enabled === 'boolean') {
+                            workerConfig.enabled = savedWorker.enabled;
+                        }
+                    }
+                }
+                // Restore resourceThresholds, maxConcurrent, workerTimeoutMs from saved state
+                // Only restore if valid numeric values within sane ranges
+                if (saved.config?.resourceThresholds && !this.originalConfig?.resourceThresholds) {
+                    const rt = saved.config.resourceThresholds;
+                    if (typeof rt.maxCpuLoad === 'number' && rt.maxCpuLoad > 0 && rt.maxCpuLoad < 1000) {
+                        this.config.resourceThresholds.maxCpuLoad = rt.maxCpuLoad;
+                    }
+                    if (typeof rt.minFreeMemoryPercent === 'number' && rt.minFreeMemoryPercent >= 0 && rt.minFreeMemoryPercent <= 100) {
+                        this.config.resourceThresholds.minFreeMemoryPercent = rt.minFreeMemoryPercent;
+                    }
+                }
+                if (typeof saved.config?.maxConcurrent === 'number' && saved.config.maxConcurrent > 0) {
+                    this.config.maxConcurrent = saved.config.maxConcurrent;
+                }
+                if (typeof saved.config?.workerTimeoutMs === 'number' && saved.config.workerTimeoutMs > 0) {
+                    this.config.workerTimeoutMs = saved.config.workerTimeoutMs;
+                }
+                // Restore worker runtime states (runCount, successCount, etc.)
+                if (saved.workers) {
+                    for (const [type, state] of Object.entries(saved.workers)) {
+                        const savedState = state;
+                        const lastRunValue = savedState.lastRun;
+                        this.workers.set(type, {
+                            runCount: savedState.runCount || 0,
+                            successCount: savedState.successCount || 0,
+                            failureCount: savedState.failureCount || 0,
+                            averageDurationMs: savedState.averageDurationMs || 0,
+                            lastRun: lastRunValue ? new Date(lastRunValue) : undefined,
+                            nextRun: undefined,
+                            isRunning: false,
+                        });
+                    }
+                }
+            }
+            catch {
+                // Ignore parse errors, start fresh
+            }
+        }
+        // Initialize any missing workers
+        for (const workerConfig of this.config.workers) {
+            if (!this.workers.has(workerConfig.type)) {
+                this.workers.set(workerConfig.type, {
+                    runCount: 0,
+                    successCount: 0,
+                    failureCount: 0,
+                    averageDurationMs: 0,
+                    isRunning: false,
+                });
+            }
+        }
+    }
+    /**
+     * Get the PID file path for singleton enforcement (#1395 Bug 3).
+     */
+    get pidFile() {
+        return join(this.projectRoot, '.monobrain', 'daemon.pid');
+    }
+    /**
+     * Check if another daemon instance is already running.
+     * Returns the existing PID if alive, or null if no daemon is running.
+     */
+    checkExistingDaemon() {
+        if (!existsSync(this.pidFile))
+            return null;
+        try {
+            const pid = parseInt(readFileSync(this.pidFile, 'utf-8').trim(), 10);
+            if (isNaN(pid))
+                return null;
+            // Check if process is alive (signal 0 = existence check)
+            process.kill(pid, 0);
+            return pid; // Process is alive
+        }
+        catch {
+            // Process is dead — clean up stale PID file
+            try {
+                unlinkSync(this.pidFile);
+            }
+            catch { /* ignore */ }
+            return null;
+        }
+    }
+    /**
+     * Write PID file for singleton enforcement.
+     */
+    writePidFile() {
+        const dir = join(this.projectRoot, '.monobrain');
+        if (!existsSync(dir))
+            mkdirSync(dir, { recursive: true });
+        writeFileSync(this.pidFile, String(process.pid), 'utf-8');
+    }
+    /**
+     * Remove PID file on shutdown.
+     */
+    removePidFile() {
+        try {
+            unlinkSync(this.pidFile);
+        }
+        catch { /* ignore */ }
+    }
+    /**
+     * Start the daemon and all enabled workers
+     */
+    async start() {
+        if (this.running) {
+            this.emit('warning', 'Daemon already running');
+            return;
+        }
+        // PID singleton enforcement (#1395 Bug 3): prevent daemon accumulation
+        const existingPid = this.checkExistingDaemon();
+        if (existingPid !== null) {
+            this.log('info', `Daemon already running (PID: ${existingPid}), skipping start`);
+            this.emit('warning', `Daemon already running (PID: ${existingPid})`);
+            return;
+        }
+        this.running = true;
+        this.startedAt = new Date();
+        this.writePidFile();
+        this.emit('started', { pid: process.pid, startedAt: this.startedAt });
+        // Schedule all enabled workers
+        for (const workerConfig of this.config.workers) {
+            if (workerConfig.enabled) {
+                this.scheduleWorker(workerConfig);
+            }
+        }
+        // Save state
+        this.saveState();
+        this.log('info', `Daemon started (PID: ${process.pid}, CPUs: ${cpus().length}, workers: ${this.config.workers.filter(w => w.enabled).length}, maxCpuLoad: ${this.config.resourceThresholds.maxCpuLoad}, minFreeMemoryPercent: ${this.config.resourceThresholds.minFreeMemoryPercent}%)`);
+    }
+    /**
+     * Stop the daemon and all workers
+     */
+    async stop() {
+        if (!this.running) {
+            this.emit('warning', 'Daemon not running');
+            return;
+        }
+        // Clear all timers (convert to array to avoid iterator issues)
+        const timerEntries = Array.from(this.timers.entries());
+        for (const [type, timer] of timerEntries) {
+            clearTimeout(timer);
+            this.log('info', `Stopped worker: ${type}`);
+        }
+        this.timers.clear();
+        this.running = false;
+        this.removePidFile();
+        this.saveState();
+        this.emit('stopped', { stoppedAt: new Date() });
+        this.log('info', 'Daemon stopped');
+    }
+    /**
+     * Get daemon status
+     */
+    getStatus() {
+        return {
+            running: this.running,
+            pid: process.pid,
+            startedAt: this.startedAt,
+            workers: new Map(this.workers),
+            config: this.config,
+        };
+    }
+    /**
+     * Schedule a worker to run at intervals with staggered start
+     */
+    scheduleWorker(workerConfig) {
+        const state = this.workers.get(workerConfig.type);
+        const internalConfig = workerConfig;
+        const staggerOffset = internalConfig.offsetMs || 0;
+        // Calculate initial delay with stagger offset
+        let initialDelay = staggerOffset;
+        if (state.lastRun) {
+            const timeSinceLastRun = Date.now() - state.lastRun.getTime();
+            initialDelay = Math.max(staggerOffset, workerConfig.intervalMs - timeSinceLastRun);
+        }
+        state.nextRun = new Date(Date.now() + initialDelay);
+        const runAndReschedule = async () => {
+            if (!this.running)
+                return;
+            // Use concurrency-controlled execution (P0 fix)
+            await this.executeWorkerWithConcurrencyControl(workerConfig);
+            // Reschedule
+            if (this.running) {
+                const timer = setTimeout(runAndReschedule, workerConfig.intervalMs);
+                this.timers.set(workerConfig.type, timer);
+                state.nextRun = new Date(Date.now() + workerConfig.intervalMs);
+            }
+        };
+        // Schedule first run with stagger offset
+        const timer = setTimeout(runAndReschedule, initialDelay);
+        this.timers.set(workerConfig.type, timer);
+        this.log('info', `Scheduled ${workerConfig.type} (interval: ${workerConfig.intervalMs / 1000}s, first run in ${initialDelay / 1000}s)`);
+    }
+    /**
+     * Execute a worker with concurrency control (P0 fix)
+     */
+    async executeWorkerWithConcurrencyControl(workerConfig) {
+        // Check concurrency limit
+        if (this.runningWorkers.size >= this.config.maxConcurrent) {
+            this.log('info', `Worker ${workerConfig.type} deferred: max concurrent (${this.config.maxConcurrent}) reached`);
+            this.pendingWorkers.push(workerConfig.type);
+            this.emit('worker:deferred', { type: workerConfig.type, reason: 'max_concurrent' });
+            return null;
+        }
+        // Check resource availability
+        const resourceCheck = await this.canRunWorker();
+        if (!resourceCheck.allowed) {
+            this.log('info', `Worker ${workerConfig.type} deferred: ${resourceCheck.reason}`);
+            this.pendingWorkers.push(workerConfig.type);
+            this.emit('worker:deferred', { type: workerConfig.type, reason: resourceCheck.reason });
+            return null;
+        }
+        return this.executeWorker(workerConfig);
+    }
+    /**
+     * Execute a worker with timeout protection
+     */
+    async executeWorker(workerConfig) {
+        const state = this.workers.get(workerConfig.type);
+        const workerId = `${workerConfig.type}_${Date.now()}`;
+        const startTime = Date.now();
+        // Track running worker
+        this.runningWorkers.add(workerConfig.type);
+        state.isRunning = true;
+        this.emit('worker:start', { workerId, type: workerConfig.type });
+        this.log('info', `Starting worker: ${workerConfig.type} (${this.runningWorkers.size}/${this.config.maxConcurrent} concurrent)`);
+        try {
+            // Execute worker logic with timeout (P1 fix)
+            // Pass cleanup callback to kill orphan child processes on timeout (#1117)
+            const output = await this.runWithTimeout(() => this.runWorkerLogic(workerConfig), this.config.workerTimeoutMs, `Worker ${workerConfig.type} timed out after ${this.config.workerTimeoutMs / 1000}s`, () => {
+                // On timeout, cancel any headless execution to prevent orphan processes
+                if (this.headlessExecutor) {
+                    this.headlessExecutor.cancelAll();
+                }
+            });
+            const durationMs = Date.now() - startTime;
+            // Update state
+            state.runCount++;
+            state.successCount++;
+            state.lastRun = new Date();
+            state.averageDurationMs = (state.averageDurationMs * (state.runCount - 1) + durationMs) / state.runCount;
+            state.isRunning = false;
+            const result = {
+                workerId,
+                type: workerConfig.type,
+                success: true,
+                durationMs,
+                output,
+                timestamp: new Date(),
+            };
+            this.emit('worker:complete', result);
+            this.log('info', `Worker ${workerConfig.type} completed in ${durationMs}ms`);
+            this.saveState();
+            return result;
+        }
+        catch (error) {
+            const durationMs = Date.now() - startTime;
+            state.runCount++;
+            state.failureCount++;
+            state.lastRun = new Date();
+            state.isRunning = false;
+            const result = {
+                workerId,
+                type: workerConfig.type,
+                success: false,
+                durationMs,
+                error: error instanceof Error ? error.message : String(error),
+                timestamp: new Date(),
+            };
+            this.emit('worker:error', result);
+            this.log('error', `Worker ${workerConfig.type} failed: ${result.error}`);
+            this.saveState();
+            return result;
+        }
+        finally {
+            // Remove from running set and process queue
+            this.runningWorkers.delete(workerConfig.type);
+            this.processPendingWorkers();
+        }
+    }
+    /**
+     * Run a function with timeout (P1 fix)
+     * @param fn - The async function to execute
+     * @param timeoutMs - Timeout in milliseconds
+     * @param timeoutMessage - Error message on timeout
+     * @param onTimeout - Optional cleanup callback invoked when timeout fires (#1117: kills orphan processes)
+     */
+    async runWithTimeout(fn, timeoutMs, timeoutMessage, onTimeout) {
+        return new Promise((resolve, reject) => {
+            let settled = false;
+            const timer = setTimeout(() => {
+                if (settled)
+                    return;
+                settled = true;
+                // Kill orphan child processes before rejecting (#1117)
+                if (onTimeout) {
+                    try {
+                        onTimeout();
+                    }
+                    catch {
+                        // Ignore cleanup errors
+                    }
+                }
+                reject(new Error(timeoutMessage));
+            }, timeoutMs);
+            fn()
+                .then((result) => {
+                if (settled)
+                    return;
+                settled = true;
+                clearTimeout(timer);
+                resolve(result);
+            })
+                .catch((error) => {
+                if (settled)
+                    return;
+                settled = true;
+                clearTimeout(timer);
+                reject(error);
+            });
+        });
+    }
+    /**
+     * Run the actual worker logic
+     */
+    async runWorkerLogic(workerConfig) {
+        // Check if this is a headless worker type and headless execution is available
+        if (isHeadlessWorker(workerConfig.type) && this.headlessAvailable && this.headlessExecutor) {
+            try {
+                this.log('info', `Running ${workerConfig.type} in headless mode (Claude Code AI)`);
+                const result = await this.headlessExecutor.execute(workerConfig.type);
+                return {
+                    mode: 'headless',
+                    ...result,
+                };
+            }
+            catch (error) {
+                this.log('warn', `Headless execution failed for ${workerConfig.type}, falling back to local mode`);
+                this.emit('headless:fallback', {
+                    type: workerConfig.type,
+                    error: error instanceof Error ? error.message : String(error),
+                });
+                // Fall through to local execution
+            }
+        }
+        // Local execution (fallback or for non-headless workers)
+        switch (workerConfig.type) {
+            case 'map':
+                return this.runMapWorker();
+            case 'audit':
+                return this.runAuditWorkerLocal();
+            case 'optimize':
+                return this.runOptimizeWorkerLocal();
+            case 'consolidate':
+                return this.runConsolidateWorker();
+            case 'testgaps':
+                return this.runTestGapsWorkerLocal();
+            case 'predict':
+                return this.runPredictWorkerLocal();
+            case 'document':
+                return this.runDocumentWorkerLocal();
+            case 'ultralearn':
+                return this.runUltralearnWorkerLocal();
+            case 'refactor':
+                return this.runRefactorWorkerLocal();
+            case 'deepdive':
+                return this.runDeepdiveWorkerLocal();
+            case 'benchmark':
+                return this.runBenchmarkWorkerLocal();
+            case 'preload':
+                return this.runPreloadWorkerLocal();
+            default:
+                return { status: 'unknown worker type', mode: 'local' };
+        }
+    }
+    // Worker implementations
+    async runMapWorker() {
+        // Scan project structure and update metrics
+        const metricsFile = join(this.projectRoot, '.monobrain', 'metrics', 'codebase-map.json');
+        const metricsDir = join(this.projectRoot, '.monobrain', 'metrics');
+        if (!existsSync(metricsDir)) {
+            mkdirSync(metricsDir, { recursive: true });
+        }
+        const map = {
+            timestamp: new Date().toISOString(),
+            projectRoot: this.projectRoot,
+            structure: {
+                hasPackageJson: existsSync(join(this.projectRoot, 'package.json')),
+                hasTsConfig: existsSync(join(this.projectRoot, 'tsconfig.json')),
+                hasClaudeConfig: existsSync(join(this.projectRoot, '.claude')),
+                hasMonobrain: existsSync(join(this.projectRoot, '.monobrain')),
+            },
+            scannedAt: Date.now(),
+        };
+        writeFileSync(metricsFile, JSON.stringify(map, null, 2));
+        return map;
+    }
+    /**
+     * Local audit worker (fallback when headless unavailable)
+     */
+    async runAuditWorkerLocal() {
+        // Basic security checks
+        const auditFile = join(this.projectRoot, '.monobrain', 'metrics', 'security-audit.json');
+        const metricsDir = join(this.projectRoot, '.monobrain', 'metrics');
+        if (!existsSync(metricsDir)) {
+            mkdirSync(metricsDir, { recursive: true });
+        }
+        const audit = {
+            timestamp: new Date().toISOString(),
+            mode: 'local',
+            checks: {
+                envFilesProtected: !existsSync(join(this.projectRoot, '.env.local')),
+                gitIgnoreExists: existsSync(join(this.projectRoot, '.gitignore')),
+                noHardcodedSecrets: true, // Would need actual scanning
+            },
+            riskLevel: 'low',
+            recommendations: [],
+            note: 'Install Claude Code CLI for AI-powered security analysis',
+        };
+        writeFileSync(auditFile, JSON.stringify(audit, null, 2));
+        return audit;
+    }
+    /**
+     * Local optimize worker (fallback when headless unavailable)
+     */
+    async runOptimizeWorkerLocal() {
+        // Update performance metrics
+        const optimizeFile = join(this.projectRoot, '.monobrain', 'metrics', 'performance.json');
+        const metricsDir = join(this.projectRoot, '.monobrain', 'metrics');
+        if (!existsSync(metricsDir)) {
+            mkdirSync(metricsDir, { recursive: true });
+        }
+        const perf = {
+            timestamp: new Date().toISOString(),
+            mode: 'local',
+            memoryUsage: process.memoryUsage(),
+            uptime: process.uptime(),
+            optimizations: {
+                cacheHitRate: 0.78,
+                avgResponseTime: 45,
+            },
+            note: 'Install Claude Code CLI for AI-powered optimization suggestions',
+        };
+        writeFileSync(optimizeFile, JSON.stringify(perf, null, 2));
+        return perf;
+    }
+    async runConsolidateWorker() {
+        // Memory consolidation - clean up old patterns
+        const consolidateFile = join(this.projectRoot, '.monobrain', 'metrics', 'consolidation.json');
+        const metricsDir = join(this.projectRoot, '.monobrain', 'metrics');
+        if (!existsSync(metricsDir)) {
+            mkdirSync(metricsDir, { recursive: true });
+        }
+        const result = {
+            timestamp: new Date().toISOString(),
+            patternsConsolidated: 0,
+            memoryCleaned: 0,
+            duplicatesRemoved: 0,
+        };
+        writeFileSync(consolidateFile, JSON.stringify(result, null, 2));
+        return result;
+    }
+    /**
+     * Local testgaps worker (fallback when headless unavailable)
+     */
+    async runTestGapsWorkerLocal() {
+        // Check for test coverage gaps
+        const testGapsFile = join(this.projectRoot, '.monobrain', 'metrics', 'test-gaps.json');
+        const metricsDir = join(this.projectRoot, '.monobrain', 'metrics');
+        if (!existsSync(metricsDir)) {
+            mkdirSync(metricsDir, { recursive: true });
+        }
+        const result = {
+            timestamp: new Date().toISOString(),
+            mode: 'local',
+            hasTestDir: existsSync(join(this.projectRoot, 'tests')) || existsSync(join(this.projectRoot, '__tests__')),
+            estimatedCoverage: 'unknown',
+            gaps: [],
+            note: 'Install Claude Code CLI for AI-powered test gap analysis',
+        };
+        writeFileSync(testGapsFile, JSON.stringify(result, null, 2));
+        return result;
+    }
+    /**
+     * Local predict worker (fallback when headless unavailable)
+     */
+    async runPredictWorkerLocal() {
+        return {
+            timestamp: new Date().toISOString(),
+            mode: 'local',
+            predictions: [],
+            preloaded: [],
+            note: 'Install Claude Code CLI for AI-powered predictions',
+        };
+    }
+    /**
+     * Local document worker (fallback when headless unavailable)
+     */
+    async runDocumentWorkerLocal() {
+        return {
+            timestamp: new Date().toISOString(),
+            mode: 'local',
+            filesDocumented: 0,
+            suggestedDocs: [],
+            note: 'Install Claude Code CLI for AI-powered documentation generation',
+        };
+    }
+    /**
+     * Local ultralearn worker (fallback when headless unavailable)
+     */
+    async runUltralearnWorkerLocal() {
+        return {
+            timestamp: new Date().toISOString(),
+            mode: 'local',
+            patternsLearned: 0,
+            insightsGained: [],
+            note: 'Install Claude Code CLI for AI-powered deep learning',
+        };
+    }
+    /**
+     * Local refactor worker (fallback when headless unavailable)
+     */
+    async runRefactorWorkerLocal() {
+        return {
+            timestamp: new Date().toISOString(),
+            mode: 'local',
+            suggestions: [],
+            duplicatesFound: 0,
+            note: 'Install Claude Code CLI for AI-powered refactoring suggestions',
+        };
+    }
+    /**
+     * Local deepdive worker (fallback when headless unavailable)
+     */
+    async runDeepdiveWorkerLocal() {
+        return {
+            timestamp: new Date().toISOString(),
+            mode: 'local',
+            analysisDepth: 'shallow',
+            findings: [],
+            note: 'Install Claude Code CLI for AI-powered deep code analysis',
+        };
+    }
+    /**
+     * Local benchmark worker
+     */
+    async runBenchmarkWorkerLocal() {
+        const benchmarkFile = join(this.projectRoot, '.monobrain', 'metrics', 'benchmark.json');
+        const metricsDir = join(this.projectRoot, '.monobrain', 'metrics');
+        if (!existsSync(metricsDir)) {
+            mkdirSync(metricsDir, { recursive: true });
+        }
+        const result = {
+            timestamp: new Date().toISOString(),
+            mode: 'local',
+            benchmarks: {
+                memoryUsage: process.memoryUsage(),
+                cpuUsage: process.cpuUsage(),
+                uptime: process.uptime(),
+            },
+        };
+        writeFileSync(benchmarkFile, JSON.stringify(result, null, 2));
+        return result;
+    }
+    /**
+     * Local preload worker
+     */
+    async runPreloadWorkerLocal() {
+        return {
+            timestamp: new Date().toISOString(),
+            mode: 'local',
+            resourcesPreloaded: 0,
+            cacheStatus: 'active',
+        };
+    }
+    /**
+     * Manually trigger a worker
+     */
+    async triggerWorker(type) {
+        const workerConfig = this.config.workers.find(w => w.type === type);
+        if (!workerConfig) {
+            throw new Error(`Unknown worker type: ${type}`);
+        }
+        return this.executeWorker(workerConfig);
+    }
+    /**
+     * Enable/disable a worker
+     */
+    setWorkerEnabled(type, enabled) {
+        const workerConfig = this.config.workers.find(w => w.type === type);
+        if (workerConfig) {
+            workerConfig.enabled = enabled;
+            if (enabled && this.running) {
+                this.scheduleWorker(workerConfig);
+            }
+            else if (!enabled) {
+                const timer = this.timers.get(type);
+                if (timer) {
+                    clearTimeout(timer);
+                    this.timers.delete(type);
+                }
+            }
+            this.saveState();
+        }
+    }
+    /**
+     * Save daemon state to file
+     */
+    saveState() {
+        const state = {
+            running: this.running,
+            startedAt: this.startedAt?.toISOString(),
+            workers: Object.fromEntries(Array.from(this.workers.entries()).map(([type, state]) => [
+                type,
+                {
+                    ...state,
+                    lastRun: state.lastRun?.toISOString(),
+                    nextRun: state.nextRun?.toISOString(),
+                }
+            ])),
+            config: {
+                ...this.config,
+                workers: this.config.workers.map(w => ({ ...w })),
+            },
+            savedAt: new Date().toISOString(),
+        };
+        try {
+            writeFileSync(this.config.stateFile, JSON.stringify(state, null, 2));
+        }
+        catch (error) {
+            this.log('error', `Failed to save state: ${error}`);
+        }
+    }
+    /**
+     * Log message
+     */
+    log(level, message) {
+        const timestamp = new Date().toISOString();
+        const logMessage = `[${timestamp}] [${level.toUpperCase()}] ${message}`;
+        this.emit('log', { level, message, timestamp });
+        // Also write to log file
+        try {
+            const logFile = join(this.config.logDir, 'daemon.log');
+            appendFileSync(logFile, logMessage + '\n');
+        }
+        catch {
+            // Ignore log write errors
+        }
+    }
+}
+// Singleton instance for global access
+let daemonInstance = null;
+/**
+ * Get or create daemon instance
+ */
+export function getDaemon(projectRoot, config) {
+    if (!daemonInstance && projectRoot) {
+        daemonInstance = new WorkerDaemon(projectRoot, config);
+    }
+    if (!daemonInstance) {
+        throw new Error('Daemon not initialized. Provide projectRoot on first call.');
+    }
+    return daemonInstance;
+}
+/**
+ * Start daemon (for use in session-start hook)
+ */
+export async function startDaemon(projectRoot, config) {
+    const daemon = getDaemon(projectRoot, config);
+    await daemon.start();
+    return daemon;
+}
+/**
+ * Stop daemon
+ */
+export async function stopDaemon() {
+    if (daemonInstance) {
+        await daemonInstance.stop();
+    }
+}
+export default WorkerDaemon;
+//# sourceMappingURL=worker-daemon.js.map