@mentra/engine 3.1.0-dev.21 → 3.1.0-dev.27

package/build/services/OtaUpdateCheckService.js

@@ -33,7 +33,7 @@ async function fetchVersionInfoDetailed(url) {
     try {
         const response = await fetch(url);
         if (!response.ok) {
-            console.error("Failed to fetch version info:", response.status);
+            console.warn("Failed to fetch version info:", response.status);
             // 4xx: the manifest does not exist (or is gone) — permanent for this app
             // build, retrying cannot help. Everything else is transient server/network
             // trouble and retryable.
@@ -46,12 +46,12 @@ async function fetchVersionInfoDetailed(url) {
             return { json: await response.json() };
         }
         catch (parseError) {
-            console.error("OTA: manifest is not valid JSON:", parseError);
+            console.warn("OTA: manifest is not valid JSON:", parseError);
             return { json: null, failureReason: "pin_unavailable" };
         }
     }
     catch (error) {
-        console.error("OTA: Error fetching version info:", error);
+        console.warn("OTA: Error fetching version info:", error);
         return { json: null, failureReason: "network" };
     }
 }

package/build/services/OtaUpdateCheckService.js.map

@@ -1 +1 @@
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BluetoothSdk, {type OtaUpdateInfo} from \"@mentra/bluetooth-sdk\"\nimport {getGlassesSystemTimeMs, isGlassesConnected, useGlassesStore, waitForGlassesState} from \"../stores/glasses\"\nimport {maybeFixGlassesClockFromVersionInfo} from \"./glassesClockSync\"\nimport {hasConfiguredModernOtaManifestPin, resolveOtaManifestUrl} from \"./otaManifestUrl\"\n\n/**\n * Phone-side mirror of ASG's `DOWNGRADE_FLOOR_VERSION_CODE`. Set to the versionCode of the first\n * release shipping the shared media root (the first downgrade-safe build). A non-positive value\n * means downgrades are disabled, so the phone must NOT offer them — offering a downgrade the\n * glasses' `DowngradeGate` will refuse leaves the version-change session with no install and the\n * glasses reporting a bare \"complete\", which would otherwise present as false success. Keep this\n * in lockstep with the ASG/recovery constant at release time.\n */\nexport const DOWNGRADE_FLOOR_VERSION_CODE = 0\n\nexport interface VersionInfo {\n  versionCode: number\n  versionName: string\n  downloadUrl: string\n  apkSize: number\n  sha256: string\n  releaseNotes: string\n  isRequired?: boolean\n}\n\nexport interface MtkPatch {\n  start_firmware: string\n  end_firmware: string\n  url: string\n  sha256?: string\n}\n\nexport interface BesFirmware {\n  version: string\n  url: string\n  sha256?: string\n}\n\nexport interface VersionJson {\n  apps?: {\n    [packageName: string]: VersionInfo\n  }\n  mtk_patches?: MtkPatch[]\n  bes_firmware?: BesFirmware\n  versionCode?: number\n  versionName?: string\n  downloadUrl?: string\n  apkSize?: number\n  sha256?: string\n  releaseNotes?: string\n}\n\nexport interface OtaCheckResult {\n  hasCheckCompleted: boolean\n  updateAvailable: boolean\n  latestVersionInfo: VersionInfo | null\n  updates: string[]\n  mtkPatch: MtkPatch | null\n  besVersion: string | null\n  /** True when the pending APK step installs an OLDER build than the glasses currently run. */\n  isApkDowngrade: boolean\n  /**\n   * Raw manifest JSON (stringified) this check actually fetched, or null when the\n   * fetch failed. Lets change-watchers baseline on exactly what the check saw,\n   * instead of racing it with a second fetch of the same URL.\n   */\n  manifestBody: string | null\n  /**\n   * Why the check failed, when it did. \"network\" is retryable (connection/server\n   * trouble); \"pin_unavailable\" is permanent for this app build (manifest 404/gone,\n   * unparseable, or carrying no valid ASG pin) — the remedy is updating the app.\n   */\n  checkFailureReason?: \"network\" | \"pin_unavailable\"\n}\n\nexport type OtaCheckSkippedReason = \"disconnected\" | \"missing_build\" | \"dev_build\"\n\nexport interface OtaCheckCurrentGlassesResult extends OtaCheckResult {\n  updateInfo: OtaUpdateInfo | null\n  isRequired: boolean\n  skippedReason?: OtaCheckSkippedReason\n  manifestUrl?: string\n  buildNumber?: string\n  mtkFirmwareVersion?: string\n  besFirmwareVersion?: string\n}\n\nexport interface OtaCheckCurrentGlassesOptions {\n  waitForBuildNumberMs?: number\n  waitForBesVersionMs?: number\n  waitForMtkVersionMs?: number\n  refreshVersionInfo?: boolean\n  fixClockBeforeCheck?: boolean\n  /** Downgrade floor override (defaults to DOWNGRADE_FLOOR_VERSION_CODE); for tests. */\n  floorVersionCode?: number\n}\n\nfunction emptyCheckResult(skippedReason?: OtaCheckSkippedReason): OtaCheckCurrentGlassesResult {\n  return {\n    hasCheckCompleted: false,\n    updateAvailable: false,\n    latestVersionInfo: null,\n    updates: [],\n    mtkPatch: null,\n    besVersion: null,\n    isApkDowngrade: false,\n    manifestBody: null,\n    updateInfo: null,\n    isRequired: true,\n    skippedReason,\n  }\n}\n\nfunction glassesConnectedNow(): boolean {\n  return isGlassesConnected(useGlassesStore.getState().connection)\n}\n\ntype ManifestFetchResult = {json: VersionJson | null; failureReason?: \"network\" | \"pin_unavailable\"}\n\nasync function fetchVersionInfoDetailed(url: string): Promise<ManifestFetchResult> {\n  try {\n    const response = await fetch(url)\n    if (!response.ok) {\n      console.error(\"Failed to fetch version info:\", response.status)\n      // 4xx: the manifest does not exist (or is gone) — permanent for this app\n      // build, retrying cannot help. Everything else is transient server/network\n      // trouble and retryable.\n      return {\n        json: null,\n        failureReason: response.status >= 400 && response.status < 500 ? \"pin_unavailable\" : \"network\",\n      }\n    }\n    try {\n      return {json: await response.json()}\n    } catch (parseError) {\n      console.error(\"OTA: manifest is not valid JSON:\", parseError)\n      return {json: null, failureReason: \"pin_unavailable\"}\n    }\n  } catch (error) {\n    console.error(\"OTA: Error fetching version info:\", error)\n    return {json: null, failureReason: \"network\"}\n  }\n}\n\nexport async function fetchVersionInfo(url: string): Promise<VersionJson | null> {\n  return (await fetchVersionInfoDetailed(url)).json\n}\n\nexport function checkVersionUpdateAvailable(\n  currentBuildNumber: string | undefined,\n  versionJson: VersionJson | null,\n  floorVersionCode: number = DOWNGRADE_FLOOR_VERSION_CODE,\n): boolean {\n  return getApkUpdateDirection(currentBuildNumber, versionJson, floorVersionCode) !== null\n}\n\n/**\n * Direction of the pending APK change, or null when the glasses already match the manifest.\n * Every apps-shaped manifest the phone drives is an exact pin, so both directions are\n * actionable (mirroring the glasses-side `DowngradeGate`); the ancient top-level manifest\n * shape stays upgrade-only, and zeroed rescue pins are never actionable.\n */\nexport function getApkUpdateDirection(\n  currentBuildNumber: string | undefined,\n  versionJson: VersionJson | null,\n  floorVersionCode: number = DOWNGRADE_FLOOR_VERSION_CODE,\n): \"upgrade\" | \"downgrade\" | null {\n  if (!currentBuildNumber || !versionJson) {\n    return null\n  }\n\n  const currentVersion = parseInt(currentBuildNumber, 10)\n  if (isNaN(currentVersion)) {\n    return null\n  }\n\n  let serverVersion: number | undefined\n  let exactPin = false\n\n  const appEntry = versionJson.apps?.[\"com.mentra.asg_client\"]\n  if (appEntry) {\n    serverVersion = appEntry.versionCode\n    exactPin = true\n  } else if (versionJson.versionCode) {\n    serverVersion = versionJson.versionCode\n  }\n\n  if (!serverVersion || isNaN(serverVersion)) {\n    return null\n  }\n\n  if (serverVersion > currentVersion) {\n    return \"upgrade\"\n  }\n  // Downgrades require an exact pin AND a target at/above the enabled floor. A non-positive floor\n  // disables downgrades entirely, matching ASG's fail-closed DowngradeGate — so the phone never\n  // offers what the glasses would refuse.\n  if (serverVersion < currentVersion && exactPin && floorVersionCode > 0 && serverVersion >= floorVersionCode) {\n    return \"downgrade\"\n  }\n  return null\n}\n\nexport function getLatestVersionInfo(versionJson: VersionJson | null): VersionInfo | null {\n  if (!versionJson) {\n    return null\n  }\n\n  if (versionJson.apps?.[\"com.mentra.asg_client\"]) {\n    return versionJson.apps[\"com.mentra.asg_client\"]\n  }\n\n  if (versionJson.versionCode) {\n    return {\n      versionCode: versionJson.versionCode,\n      versionName: versionJson.versionName || \"\",\n      downloadUrl: versionJson.downloadUrl || \"\",\n      apkSize: versionJson.apkSize || 0,\n      sha256: versionJson.sha256 || \"\",\n      releaseNotes: versionJson.releaseNotes || \"\",\n    }\n  }\n\n  return null\n}\n\nexport function findMatchingMtkPatch(\n  patches: MtkPatch[] | undefined,\n  currentVersion: string | undefined,\n): MtkPatch | null {\n  if (!patches || !currentVersion) {\n    return null\n  }\n\n  return (\n    patches.find((patch) => {\n      if (patch.start_firmware === currentVersion) {\n        return true\n      }\n      const serverDate = patch.start_firmware.includes(\"_\")\n        ? patch.start_firmware.split(\"_\").pop()\n        : patch.start_firmware\n      return serverDate === currentVersion\n    }) || null\n  )\n}\n\nexport function checkBesUpdate(besFirmware: BesFirmware | undefined, currentVersion: string | undefined): boolean {\n  if (!besFirmware) {\n    return false\n  }\n\n  if (!currentVersion) {\n    console.log(`📱 BES current version unknown - assuming update needed (server: ${besFirmware.version})`)\n    return true\n  }\n  return compareVersions(besFirmware.version, currentVersion) > 0\n}\n\nexport function compareVersions(version1: string, version2: string): number {\n  if (version1.includes(\".\") && version2.includes(\".\")) {\n    const parts1 = version1.split(\".\")\n    const parts2 = version2.split(\".\")\n    const maxLen = Math.max(parts1.length, parts2.length)\n\n    for (let i = 0; i < maxLen; i++) {\n      const v1 = i < parts1.length ? parseInt(parts1[i], 10) : 0\n      const v2 = i < parts2.length ? parseInt(parts2[i], 10) : 0\n      if (v1 !== v2) {\n        return v1 - v2\n      }\n    }\n    return 0\n  }\n\n  return version1.localeCompare(version2)\n}\n\nexport async function checkForOtaUpdate(\n  otaVersionUrl: string,\n  currentBuildNumber: string,\n  currentMtkVersion?: string,\n  currentBesVersion?: string,\n  floorVersionCode: number = DOWNGRADE_FLOOR_VERSION_CODE,\n): Promise<OtaCheckResult> {\n  try {\n    console.log(\"OTA: Checking for OTA update - URL: \" + otaVersionUrl + \", current build: \" + currentBuildNumber)\n    const fetched = await fetchVersionInfoDetailed(otaVersionUrl)\n    const versionJson = fetched.json\n    if (!versionJson) {\n      return {\n        hasCheckCompleted: false,\n        updateAvailable: false,\n        latestVersionInfo: null,\n        updates: [],\n        mtkPatch: null,\n        besVersion: null,\n        isApkDowngrade: false,\n        manifestBody: null,\n        checkFailureReason: fetched.failureReason ?? \"network\",\n      }\n    }\n    const latestVersionInfo = getLatestVersionInfo(versionJson)\n\n    // A manifest whose ASG pin is missing/zeroed cannot verify anything for modern\n    // glasses (zeroed pins are only legitimate in the frozen legacy rescue manifests\n    // that pre-39 glasses are checked against). Report the check as FAILED rather\n    // than silently completing as \"up to date\" — an unverifiable state must never\n    // present as a verified one.\n    const currentVersionNumber = parseInt(currentBuildNumber, 10)\n    const pinnedEntry = versionJson?.apps?.[\"com.mentra.asg_client\"]\n    const pinnedVersion = pinnedEntry?.versionCode ?? versionJson?.versionCode\n    if (\n      versionJson &&\n      Number.isFinite(currentVersionNumber) &&\n      currentVersionNumber >= 39 &&\n      !(typeof pinnedVersion === \"number\" && pinnedVersion > 0)\n    ) {\n      console.error(\n        `OTA: manifest at ${otaVersionUrl} has no valid ASG pin (versionCode=${String(pinnedVersion)}) - treating check as failed`,\n      )\n      return {\n        hasCheckCompleted: false,\n        updateAvailable: false,\n        latestVersionInfo: null,\n        updates: [],\n        mtkPatch: null,\n        besVersion: null,\n        isApkDowngrade: false,\n        manifestBody: null,\n        checkFailureReason: \"pin_unavailable\",\n      }\n    }\n\n    const apkDirection = getApkUpdateDirection(currentBuildNumber, versionJson, floorVersionCode)\n    const apkUpdateAvailable = apkDirection !== null\n    console.log(\n      `OTA: APK update available: ${apkUpdateAvailable} (current: ${currentBuildNumber}, direction: ${apkDirection ?? \"none\"})`,\n    )\n\n    const mtkPatch = findMatchingMtkPatch(versionJson?.mtk_patches, currentMtkVersion)\n    const mtkUpdateAvailable = mtkPatch !== null\n    if (!currentMtkVersion && versionJson?.mtk_patches?.length) {\n      console.log(`OTA: MTK current version unknown - skipping MTK patch check`)\n    }\n    console.log(\n      `OTA: MTK patch available: ${mtkUpdateAvailable ? \"yes\" : \"no\"} (current MTK: ${currentMtkVersion || \"unknown\"})`,\n    )\n\n    const besUpdateAvailable = checkBesUpdate(versionJson?.bes_firmware, currentBesVersion)\n    console.log(`OTA: BES update available: ${besUpdateAvailable} (current BES: ${currentBesVersion || \"unknown\"})`)\n\n    const updates: string[] = []\n    if (apkUpdateAvailable) updates.push(\"apk\")\n    if (mtkUpdateAvailable) updates.push(\"mtk\")\n    if (besUpdateAvailable) updates.push(\"bes\")\n\n    console.log(`OTA: OTA check result - updates available: ${updates.length > 0}, updates: [${updates.join(\", \")}]`)\n\n    return {\n      hasCheckCompleted: true,\n      updateAvailable: updates.length > 0,\n      latestVersionInfo,\n      updates,\n      mtkPatch,\n      besVersion: versionJson?.bes_firmware?.version || null,\n      isApkDowngrade: apkDirection === \"downgrade\",\n      manifestBody: versionJson ? JSON.stringify(versionJson) : null,\n    }\n  } catch (error) {\n    console.error(\"Error checking for OTA update:\", error)\n    return {\n      hasCheckCompleted: false,\n      updateAvailable: false,\n      latestVersionInfo: null,\n      updates: [],\n      mtkPatch: null,\n      besVersion: null,\n      isApkDowngrade: false,\n      manifestBody: null,\n      checkFailureReason: \"network\",\n    }\n  }\n}\n\nexport async function checkCurrentGlassesForUpdate(\n  options: OtaCheckCurrentGlassesOptions = {},\n): Promise<OtaCheckCurrentGlassesResult> {\n  const {\n    waitForBuildNumberMs = 0,\n    waitForBesVersionMs = 5000,\n    waitForMtkVersionMs = 2000,\n    refreshVersionInfo = true,\n    fixClockBeforeCheck = true,\n    floorVersionCode = DOWNGRADE_FLOOR_VERSION_CODE,\n  } = options\n\n  if (!glassesConnectedNow()) {\n    return emptyCheckResult(\"disconnected\")\n  }\n\n  if (!hasConfiguredModernOtaManifestPin()) {\n    console.log(\"OTA: check skipped - this app or Engine package has no embedded OTA manifest pin\")\n    return emptyCheckResult(\"dev_build\")\n  }\n\n  if (refreshVersionInfo) {\n    void BluetoothSdk.requestVersionInfo()\n      .then((versionInfo) => {\n        useGlassesStore.getState().setGlassesInfo(versionInfo)\n      })\n      .catch((error) => {\n        console.warn(\"OTA: Failed to request version_info from glasses:\", error)\n      })\n  }\n\n  let buildNumber = useGlassesStore.getState().buildNumber\n  if (!buildNumber && waitForBuildNumberMs > 0) {\n    await waitForGlassesState(\"buildNumber\", (value) => !!value, waitForBuildNumberMs)\n    buildNumber = useGlassesStore.getState().buildNumber\n  }\n\n  if (!buildNumber || !(parseInt(buildNumber, 10) > 0)) {\n    // Covers absent, non-numeric, and zero build numbers: a glasses version we\n    // cannot parse means nothing is verifiable, so skip rather than ghost an\n    // \"up to date\" result from a comparison that never really ran.\n    return emptyCheckResult(\"missing_build\")\n  }\n\n  if (!glassesConnectedNow()) {\n    return emptyCheckResult(\"disconnected\")\n  }\n\n  let besFirmwareVersion = useGlassesStore.getState().besFirmwareVersion\n  if (!besFirmwareVersion && waitForBesVersionMs > 0) {\n    console.log(\"OTA: BES version still unknown - waiting up to 5s for it to arrive...\")\n    await waitForGlassesState(\"besFirmwareVersion\", (value) => !!value, waitForBesVersionMs)\n    besFirmwareVersion = useGlassesStore.getState().besFirmwareVersion\n    if (besFirmwareVersion) {\n      console.log(`OTA: BES version arrived: ${besFirmwareVersion}`)\n    } else {\n      console.log(\"OTA: BES version still unknown after extended wait - will assume BES update if published\")\n    }\n  }\n\n  if (!glassesConnectedNow()) {\n    return emptyCheckResult(\"disconnected\")\n  }\n\n  let mtkFirmwareVersion = useGlassesStore.getState().mtkFirmwareVersion\n  if (!mtkFirmwareVersion && waitForMtkVersionMs > 0) {\n    await waitForGlassesState(\"mtkFirmwareVersion\", (value) => !!value, waitForMtkVersionMs)\n    mtkFirmwareVersion = useGlassesStore.getState().mtkFirmwareVersion\n  }\n\n  if (!glassesConnectedNow()) {\n    return emptyCheckResult(\"disconnected\")\n  }\n\n  if (fixClockBeforeCheck) {\n    const systemTimeMs = getGlassesSystemTimeMs()\n    await maybeFixGlassesClockFromVersionInfo(systemTimeMs > 0 ? systemTimeMs : undefined).catch((error) => {\n      console.warn(\"OTA: clock fix attempt failed; continuing OTA check\", error)\n    })\n  }\n\n  const manifestUrl = resolveOtaManifestUrl(useGlassesStore.getState().otaVersionUrl, buildNumber)\n  if (!manifestUrl) {\n    console.log(\"OTA: check skipped - no OTA manifest pin resolved\")\n    return emptyCheckResult(\"dev_build\")\n  }\n  const result = await checkForOtaUpdate(\n    manifestUrl,\n    buildNumber,\n    mtkFirmwareVersion,\n    besFirmwareVersion,\n    floorVersionCode,\n  )\n\n  if (!result.hasCheckCompleted) {\n    return {\n      ...result,\n      updateInfo: null,\n      isRequired: true,\n      manifestUrl,\n      buildNumber,\n      mtkFirmwareVersion,\n      besFirmwareVersion,\n    }\n  }\n\n  const mtkUpdatedThisSession = useGlassesStore.getState().mtkUpdatedThisSession\n  let filteredUpdates = result.updates\n  if (mtkUpdatedThisSession && filteredUpdates.includes(\"mtk\")) {\n    console.log(\"OTA: Filtering out MTK - already updated this session (pending reboot)\")\n    filteredUpdates = filteredUpdates.filter((update) => update !== \"mtk\")\n  }\n\n  // Pre-migration parity: an update is only surfaced when the manifest also\n  // carries APK version metadata. A firmware-only manifest (mtk_patches /\n  // bes_firmware with no APK entry) is therefore dropped here — same as the\n  // legacy host check. Loud-log it so the case is visible in the field;\n  // surfacing firmware-only updates is a deliberate behavior change to make\n  // separately, not silently inside the boundary migration.\n  if (filteredUpdates.length > 0 && !result.latestVersionInfo) {\n    console.warn(\n      `OTA: manifest lists updates [${filteredUpdates.join(\", \")}] but has no APK version metadata - ` +\n        \"reporting no update (legacy behavior)\",\n    )\n  }\n  const updateAvailable = filteredUpdates.length > 0 && !!result.latestVersionInfo\n  const isApkDowngrade = result.isApkDowngrade && filteredUpdates.includes(\"apk\")\n  const updateInfo = updateAvailable\n    ? {\n        available: true,\n        versionCode: result.latestVersionInfo?.versionCode || 0,\n        versionName: result.latestVersionInfo?.versionName || \"\",\n        updates: filteredUpdates,\n        totalSize: 0,\n        ...(filteredUpdates.includes(\"bes\") && result.besVersion ? {besVersion: result.besVersion} : {}),\n        isDowngrade: isApkDowngrade,\n      }\n    : null\n\n  useGlassesStore.getState().setOtaUpdateAvailable(updateInfo)\n\n  return {\n    ...result,\n    updateAvailable,\n    updates: filteredUpdates,\n    isApkDowngrade,\n    updateInfo,\n    // Required-update policy: an EXPLICIT isRequired in the manifest is the\n    // release-engineering escape hatch and wins in both directions. When absent,\n    // upgrades keep the historical forced default, but downgrades are always\n    // skippable — a version change that resets glasses settings must be\n    // declinable unless someone explicitly forced it.\n    isRequired:\n      result.latestVersionInfo?.isRequired === true\n        ? true\n        : result.latestVersionInfo?.isRequired === false\n          ? false\n          : !isApkDowngrade,\n    manifestUrl,\n    buildNumber,\n    mtkFirmwareVersion,\n    besFirmwareVersion,\n  }\n}\n"]}
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BluetoothSdk, {type OtaUpdateInfo} from \"@mentra/bluetooth-sdk\"\nimport {getGlassesSystemTimeMs, isGlassesConnected, useGlassesStore, waitForGlassesState} from \"../stores/glasses\"\nimport {maybeFixGlassesClockFromVersionInfo} from \"./glassesClockSync\"\nimport {hasConfiguredModernOtaManifestPin, resolveOtaManifestUrl} from \"./otaManifestUrl\"\n\n/**\n * Phone-side mirror of ASG's `DOWNGRADE_FLOOR_VERSION_CODE`. Set to the versionCode of the first\n * release shipping the shared media root (the first downgrade-safe build). A non-positive value\n * means downgrades are disabled, so the phone must NOT offer them — offering a downgrade the\n * glasses' `DowngradeGate` will refuse leaves the version-change session with no install and the\n * glasses reporting a bare \"complete\", which would otherwise present as false success. Keep this\n * in lockstep with the ASG/recovery constant at release time.\n */\nexport const DOWNGRADE_FLOOR_VERSION_CODE = 0\n\nexport interface VersionInfo {\n  versionCode: number\n  versionName: string\n  downloadUrl: string\n  apkSize: number\n  sha256: string\n  releaseNotes: string\n  isRequired?: boolean\n}\n\nexport interface MtkPatch {\n  start_firmware: string\n  end_firmware: string\n  url: string\n  sha256?: string\n}\n\nexport interface BesFirmware {\n  version: string\n  url: string\n  sha256?: string\n}\n\nexport interface VersionJson {\n  apps?: {\n    [packageName: string]: VersionInfo\n  }\n  mtk_patches?: MtkPatch[]\n  bes_firmware?: BesFirmware\n  versionCode?: number\n  versionName?: string\n  downloadUrl?: string\n  apkSize?: number\n  sha256?: string\n  releaseNotes?: string\n}\n\nexport interface OtaCheckResult {\n  hasCheckCompleted: boolean\n  updateAvailable: boolean\n  latestVersionInfo: VersionInfo | null\n  updates: string[]\n  mtkPatch: MtkPatch | null\n  besVersion: string | null\n  /** True when the pending APK step installs an OLDER build than the glasses currently run. */\n  isApkDowngrade: boolean\n  /**\n   * Raw manifest JSON (stringified) this check actually fetched, or null when the\n   * fetch failed. Lets change-watchers baseline on exactly what the check saw,\n   * instead of racing it with a second fetch of the same URL.\n   */\n  manifestBody: string | null\n  /**\n   * Why the check failed, when it did. \"network\" is retryable (connection/server\n   * trouble); \"pin_unavailable\" is permanent for this app build (manifest 404/gone,\n   * unparseable, or carrying no valid ASG pin) — the remedy is updating the app.\n   */\n  checkFailureReason?: \"network\" | \"pin_unavailable\"\n}\n\nexport type OtaCheckSkippedReason = \"disconnected\" | \"missing_build\" | \"dev_build\"\n\nexport interface OtaCheckCurrentGlassesResult extends OtaCheckResult {\n  updateInfo: OtaUpdateInfo | null\n  isRequired: boolean\n  skippedReason?: OtaCheckSkippedReason\n  manifestUrl?: string\n  buildNumber?: string\n  mtkFirmwareVersion?: string\n  besFirmwareVersion?: string\n}\n\nexport interface OtaCheckCurrentGlassesOptions {\n  waitForBuildNumberMs?: number\n  waitForBesVersionMs?: number\n  waitForMtkVersionMs?: number\n  refreshVersionInfo?: boolean\n  fixClockBeforeCheck?: boolean\n  /** Downgrade floor override (defaults to DOWNGRADE_FLOOR_VERSION_CODE); for tests. */\n  floorVersionCode?: number\n}\n\nfunction emptyCheckResult(skippedReason?: OtaCheckSkippedReason): OtaCheckCurrentGlassesResult {\n  return {\n    hasCheckCompleted: false,\n    updateAvailable: false,\n    latestVersionInfo: null,\n    updates: [],\n    mtkPatch: null,\n    besVersion: null,\n    isApkDowngrade: false,\n    manifestBody: null,\n    updateInfo: null,\n    isRequired: true,\n    skippedReason,\n  }\n}\n\nfunction glassesConnectedNow(): boolean {\n  return isGlassesConnected(useGlassesStore.getState().connection)\n}\n\ntype ManifestFetchResult = {json: VersionJson | null; failureReason?: \"network\" | \"pin_unavailable\"}\n\nasync function fetchVersionInfoDetailed(url: string): Promise<ManifestFetchResult> {\n  try {\n    const response = await fetch(url)\n    if (!response.ok) {\n      console.warn(\"Failed to fetch version info:\", response.status)\n      // 4xx: the manifest does not exist (or is gone) — permanent for this app\n      // build, retrying cannot help. Everything else is transient server/network\n      // trouble and retryable.\n      return {\n        json: null,\n        failureReason: response.status >= 400 && response.status < 500 ? \"pin_unavailable\" : \"network\",\n      }\n    }\n    try {\n      return {json: await response.json()}\n    } catch (parseError) {\n      console.warn(\"OTA: manifest is not valid JSON:\", parseError)\n      return {json: null, failureReason: \"pin_unavailable\"}\n    }\n  } catch (error) {\n    console.warn(\"OTA: Error fetching version info:\", error)\n    return {json: null, failureReason: \"network\"}\n  }\n}\n\nexport async function fetchVersionInfo(url: string): Promise<VersionJson | null> {\n  return (await fetchVersionInfoDetailed(url)).json\n}\n\nexport function checkVersionUpdateAvailable(\n  currentBuildNumber: string | undefined,\n  versionJson: VersionJson | null,\n  floorVersionCode: number = DOWNGRADE_FLOOR_VERSION_CODE,\n): boolean {\n  return getApkUpdateDirection(currentBuildNumber, versionJson, floorVersionCode) !== null\n}\n\n/**\n * Direction of the pending APK change, or null when the glasses already match the manifest.\n * Every apps-shaped manifest the phone drives is an exact pin, so both directions are\n * actionable (mirroring the glasses-side `DowngradeGate`); the ancient top-level manifest\n * shape stays upgrade-only, and zeroed rescue pins are never actionable.\n */\nexport function getApkUpdateDirection(\n  currentBuildNumber: string | undefined,\n  versionJson: VersionJson | null,\n  floorVersionCode: number = DOWNGRADE_FLOOR_VERSION_CODE,\n): \"upgrade\" | \"downgrade\" | null {\n  if (!currentBuildNumber || !versionJson) {\n    return null\n  }\n\n  const currentVersion = parseInt(currentBuildNumber, 10)\n  if (isNaN(currentVersion)) {\n    return null\n  }\n\n  let serverVersion: number | undefined\n  let exactPin = false\n\n  const appEntry = versionJson.apps?.[\"com.mentra.asg_client\"]\n  if (appEntry) {\n    serverVersion = appEntry.versionCode\n    exactPin = true\n  } else if (versionJson.versionCode) {\n    serverVersion = versionJson.versionCode\n  }\n\n  if (!serverVersion || isNaN(serverVersion)) {\n    return null\n  }\n\n  if (serverVersion > currentVersion) {\n    return \"upgrade\"\n  }\n  // Downgrades require an exact pin AND a target at/above the enabled floor. A non-positive floor\n  // disables downgrades entirely, matching ASG's fail-closed DowngradeGate — so the phone never\n  // offers what the glasses would refuse.\n  if (serverVersion < currentVersion && exactPin && floorVersionCode > 0 && serverVersion >= floorVersionCode) {\n    return \"downgrade\"\n  }\n  return null\n}\n\nexport function getLatestVersionInfo(versionJson: VersionJson | null): VersionInfo | null {\n  if (!versionJson) {\n    return null\n  }\n\n  if (versionJson.apps?.[\"com.mentra.asg_client\"]) {\n    return versionJson.apps[\"com.mentra.asg_client\"]\n  }\n\n  if (versionJson.versionCode) {\n    return {\n      versionCode: versionJson.versionCode,\n      versionName: versionJson.versionName || \"\",\n      downloadUrl: versionJson.downloadUrl || \"\",\n      apkSize: versionJson.apkSize || 0,\n      sha256: versionJson.sha256 || \"\",\n      releaseNotes: versionJson.releaseNotes || \"\",\n    }\n  }\n\n  return null\n}\n\nexport function findMatchingMtkPatch(\n  patches: MtkPatch[] | undefined,\n  currentVersion: string | undefined,\n): MtkPatch | null {\n  if (!patches || !currentVersion) {\n    return null\n  }\n\n  return (\n    patches.find((patch) => {\n      if (patch.start_firmware === currentVersion) {\n        return true\n      }\n      const serverDate = patch.start_firmware.includes(\"_\")\n        ? patch.start_firmware.split(\"_\").pop()\n        : patch.start_firmware\n      return serverDate === currentVersion\n    }) || null\n  )\n}\n\nexport function checkBesUpdate(besFirmware: BesFirmware | undefined, currentVersion: string | undefined): boolean {\n  if (!besFirmware) {\n    return false\n  }\n\n  if (!currentVersion) {\n    console.log(`📱 BES current version unknown - assuming update needed (server: ${besFirmware.version})`)\n    return true\n  }\n  return compareVersions(besFirmware.version, currentVersion) > 0\n}\n\nexport function compareVersions(version1: string, version2: string): number {\n  if (version1.includes(\".\") && version2.includes(\".\")) {\n    const parts1 = version1.split(\".\")\n    const parts2 = version2.split(\".\")\n    const maxLen = Math.max(parts1.length, parts2.length)\n\n    for (let i = 0; i < maxLen; i++) {\n      const v1 = i < parts1.length ? parseInt(parts1[i], 10) : 0\n      const v2 = i < parts2.length ? parseInt(parts2[i], 10) : 0\n      if (v1 !== v2) {\n        return v1 - v2\n      }\n    }\n    return 0\n  }\n\n  return version1.localeCompare(version2)\n}\n\nexport async function checkForOtaUpdate(\n  otaVersionUrl: string,\n  currentBuildNumber: string,\n  currentMtkVersion?: string,\n  currentBesVersion?: string,\n  floorVersionCode: number = DOWNGRADE_FLOOR_VERSION_CODE,\n): Promise<OtaCheckResult> {\n  try {\n    console.log(\"OTA: Checking for OTA update - URL: \" + otaVersionUrl + \", current build: \" + currentBuildNumber)\n    const fetched = await fetchVersionInfoDetailed(otaVersionUrl)\n    const versionJson = fetched.json\n    if (!versionJson) {\n      return {\n        hasCheckCompleted: false,\n        updateAvailable: false,\n        latestVersionInfo: null,\n        updates: [],\n        mtkPatch: null,\n        besVersion: null,\n        isApkDowngrade: false,\n        manifestBody: null,\n        checkFailureReason: fetched.failureReason ?? \"network\",\n      }\n    }\n    const latestVersionInfo = getLatestVersionInfo(versionJson)\n\n    // A manifest whose ASG pin is missing/zeroed cannot verify anything for modern\n    // glasses (zeroed pins are only legitimate in the frozen legacy rescue manifests\n    // that pre-39 glasses are checked against). Report the check as FAILED rather\n    // than silently completing as \"up to date\" — an unverifiable state must never\n    // present as a verified one.\n    const currentVersionNumber = parseInt(currentBuildNumber, 10)\n    const pinnedEntry = versionJson?.apps?.[\"com.mentra.asg_client\"]\n    const pinnedVersion = pinnedEntry?.versionCode ?? versionJson?.versionCode\n    if (\n      versionJson &&\n      Number.isFinite(currentVersionNumber) &&\n      currentVersionNumber >= 39 &&\n      !(typeof pinnedVersion === \"number\" && pinnedVersion > 0)\n    ) {\n      console.error(\n        `OTA: manifest at ${otaVersionUrl} has no valid ASG pin (versionCode=${String(pinnedVersion)}) - treating check as failed`,\n      )\n      return {\n        hasCheckCompleted: false,\n        updateAvailable: false,\n        latestVersionInfo: null,\n        updates: [],\n        mtkPatch: null,\n        besVersion: null,\n        isApkDowngrade: false,\n        manifestBody: null,\n        checkFailureReason: \"pin_unavailable\",\n      }\n    }\n\n    const apkDirection = getApkUpdateDirection(currentBuildNumber, versionJson, floorVersionCode)\n    const apkUpdateAvailable = apkDirection !== null\n    console.log(\n      `OTA: APK update available: ${apkUpdateAvailable} (current: ${currentBuildNumber}, direction: ${apkDirection ?? \"none\"})`,\n    )\n\n    const mtkPatch = findMatchingMtkPatch(versionJson?.mtk_patches, currentMtkVersion)\n    const mtkUpdateAvailable = mtkPatch !== null\n    if (!currentMtkVersion && versionJson?.mtk_patches?.length) {\n      console.log(`OTA: MTK current version unknown - skipping MTK patch check`)\n    }\n    console.log(\n      `OTA: MTK patch available: ${mtkUpdateAvailable ? \"yes\" : \"no\"} (current MTK: ${currentMtkVersion || \"unknown\"})`,\n    )\n\n    const besUpdateAvailable = checkBesUpdate(versionJson?.bes_firmware, currentBesVersion)\n    console.log(`OTA: BES update available: ${besUpdateAvailable} (current BES: ${currentBesVersion || \"unknown\"})`)\n\n    const updates: string[] = []\n    if (apkUpdateAvailable) updates.push(\"apk\")\n    if (mtkUpdateAvailable) updates.push(\"mtk\")\n    if (besUpdateAvailable) updates.push(\"bes\")\n\n    console.log(`OTA: OTA check result - updates available: ${updates.length > 0}, updates: [${updates.join(\", \")}]`)\n\n    return {\n      hasCheckCompleted: true,\n      updateAvailable: updates.length > 0,\n      latestVersionInfo,\n      updates,\n      mtkPatch,\n      besVersion: versionJson?.bes_firmware?.version || null,\n      isApkDowngrade: apkDirection === \"downgrade\",\n      manifestBody: versionJson ? JSON.stringify(versionJson) : null,\n    }\n  } catch (error) {\n    console.error(\"Error checking for OTA update:\", error)\n    return {\n      hasCheckCompleted: false,\n      updateAvailable: false,\n      latestVersionInfo: null,\n      updates: [],\n      mtkPatch: null,\n      besVersion: null,\n      isApkDowngrade: false,\n      manifestBody: null,\n      checkFailureReason: \"network\",\n    }\n  }\n}\n\nexport async function checkCurrentGlassesForUpdate(\n  options: OtaCheckCurrentGlassesOptions = {},\n): Promise<OtaCheckCurrentGlassesResult> {\n  const {\n    waitForBuildNumberMs = 0,\n    waitForBesVersionMs = 5000,\n    waitForMtkVersionMs = 2000,\n    refreshVersionInfo = true,\n    fixClockBeforeCheck = true,\n    floorVersionCode = DOWNGRADE_FLOOR_VERSION_CODE,\n  } = options\n\n  if (!glassesConnectedNow()) {\n    return emptyCheckResult(\"disconnected\")\n  }\n\n  if (!hasConfiguredModernOtaManifestPin()) {\n    console.log(\"OTA: check skipped - this app or Engine package has no embedded OTA manifest pin\")\n    return emptyCheckResult(\"dev_build\")\n  }\n\n  if (refreshVersionInfo) {\n    void BluetoothSdk.requestVersionInfo()\n      .then((versionInfo) => {\n        useGlassesStore.getState().setGlassesInfo(versionInfo)\n      })\n      .catch((error) => {\n        console.warn(\"OTA: Failed to request version_info from glasses:\", error)\n      })\n  }\n\n  let buildNumber = useGlassesStore.getState().buildNumber\n  if (!buildNumber && waitForBuildNumberMs > 0) {\n    await waitForGlassesState(\"buildNumber\", (value) => !!value, waitForBuildNumberMs)\n    buildNumber = useGlassesStore.getState().buildNumber\n  }\n\n  if (!buildNumber || !(parseInt(buildNumber, 10) > 0)) {\n    // Covers absent, non-numeric, and zero build numbers: a glasses version we\n    // cannot parse means nothing is verifiable, so skip rather than ghost an\n    // \"up to date\" result from a comparison that never really ran.\n    return emptyCheckResult(\"missing_build\")\n  }\n\n  if (!glassesConnectedNow()) {\n    return emptyCheckResult(\"disconnected\")\n  }\n\n  let besFirmwareVersion = useGlassesStore.getState().besFirmwareVersion\n  if (!besFirmwareVersion && waitForBesVersionMs > 0) {\n    console.log(\"OTA: BES version still unknown - waiting up to 5s for it to arrive...\")\n    await waitForGlassesState(\"besFirmwareVersion\", (value) => !!value, waitForBesVersionMs)\n    besFirmwareVersion = useGlassesStore.getState().besFirmwareVersion\n    if (besFirmwareVersion) {\n      console.log(`OTA: BES version arrived: ${besFirmwareVersion}`)\n    } else {\n      console.log(\"OTA: BES version still unknown after extended wait - will assume BES update if published\")\n    }\n  }\n\n  if (!glassesConnectedNow()) {\n    return emptyCheckResult(\"disconnected\")\n  }\n\n  let mtkFirmwareVersion = useGlassesStore.getState().mtkFirmwareVersion\n  if (!mtkFirmwareVersion && waitForMtkVersionMs > 0) {\n    await waitForGlassesState(\"mtkFirmwareVersion\", (value) => !!value, waitForMtkVersionMs)\n    mtkFirmwareVersion = useGlassesStore.getState().mtkFirmwareVersion\n  }\n\n  if (!glassesConnectedNow()) {\n    return emptyCheckResult(\"disconnected\")\n  }\n\n  if (fixClockBeforeCheck) {\n    const systemTimeMs = getGlassesSystemTimeMs()\n    await maybeFixGlassesClockFromVersionInfo(systemTimeMs > 0 ? systemTimeMs : undefined).catch((error) => {\n      console.warn(\"OTA: clock fix attempt failed; continuing OTA check\", error)\n    })\n  }\n\n  const manifestUrl = resolveOtaManifestUrl(useGlassesStore.getState().otaVersionUrl, buildNumber)\n  if (!manifestUrl) {\n    console.log(\"OTA: check skipped - no OTA manifest pin resolved\")\n    return emptyCheckResult(\"dev_build\")\n  }\n  const result = await checkForOtaUpdate(\n    manifestUrl,\n    buildNumber,\n    mtkFirmwareVersion,\n    besFirmwareVersion,\n    floorVersionCode,\n  )\n\n  if (!result.hasCheckCompleted) {\n    return {\n      ...result,\n      updateInfo: null,\n      isRequired: true,\n      manifestUrl,\n      buildNumber,\n      mtkFirmwareVersion,\n      besFirmwareVersion,\n    }\n  }\n\n  const mtkUpdatedThisSession = useGlassesStore.getState().mtkUpdatedThisSession\n  let filteredUpdates = result.updates\n  if (mtkUpdatedThisSession && filteredUpdates.includes(\"mtk\")) {\n    console.log(\"OTA: Filtering out MTK - already updated this session (pending reboot)\")\n    filteredUpdates = filteredUpdates.filter((update) => update !== \"mtk\")\n  }\n\n  // Pre-migration parity: an update is only surfaced when the manifest also\n  // carries APK version metadata. A firmware-only manifest (mtk_patches /\n  // bes_firmware with no APK entry) is therefore dropped here — same as the\n  // legacy host check. Loud-log it so the case is visible in the field;\n  // surfacing firmware-only updates is a deliberate behavior change to make\n  // separately, not silently inside the boundary migration.\n  if (filteredUpdates.length > 0 && !result.latestVersionInfo) {\n    console.warn(\n      `OTA: manifest lists updates [${filteredUpdates.join(\", \")}] but has no APK version metadata - ` +\n        \"reporting no update (legacy behavior)\",\n    )\n  }\n  const updateAvailable = filteredUpdates.length > 0 && !!result.latestVersionInfo\n  const isApkDowngrade = result.isApkDowngrade && filteredUpdates.includes(\"apk\")\n  const updateInfo = updateAvailable\n    ? {\n        available: true,\n        versionCode: result.latestVersionInfo?.versionCode || 0,\n        versionName: result.latestVersionInfo?.versionName || \"\",\n        updates: filteredUpdates,\n        totalSize: 0,\n        ...(filteredUpdates.includes(\"bes\") && result.besVersion ? {besVersion: result.besVersion} : {}),\n        isDowngrade: isApkDowngrade,\n      }\n    : null\n\n  useGlassesStore.getState().setOtaUpdateAvailable(updateInfo)\n\n  return {\n    ...result,\n    updateAvailable,\n    updates: filteredUpdates,\n    isApkDowngrade,\n    updateInfo,\n    // Required-update policy: an EXPLICIT isRequired in the manifest is the\n    // release-engineering escape hatch and wins in both directions. When absent,\n    // upgrades keep the historical forced default, but downgrades are always\n    // skippable — a version change that resets glasses settings must be\n    // declinable unless someone explicitly forced it.\n    isRequired:\n      result.latestVersionInfo?.isRequired === true\n        ? true\n        : result.latestVersionInfo?.isRequired === false\n          ? false\n          : !isApkDowngrade,\n    manifestUrl,\n    buildNumber,\n    mtkFirmwareVersion,\n    besFirmwareVersion,\n  }\n}\n"]}

package/package.json

@@ -1,6 +1,6 @@
 {
   "name": "@mentra/engine",
-  "version": "3.1.0-dev.21",
+  "version": "3.1.0-dev.27",
   "description": "Mentra Engine — miniapp registry, WebView bridge, and miniapp store",
   "main": "build/index.js",
   "react-native": "src/index.ts",
@@ -97,11 +97,11 @@
     "registry": "https://registry.npmjs.org/"
   },
   "dependencies": {
-    "@mentra/bluetooth-sdk": "3.1.0-dev.21",
-    "@mentra/cloud-client": "3.1.0-dev.21",
-    "@mentra/cloud-protocol": "3.1.0-dev.21",
-    "@mentra/crust": "3.1.0-dev.21",
-    "@mentra/miniapp": "3.1.0-dev.21",
+    "@mentra/bluetooth-sdk": "3.1.0-dev.27",
+    "@mentra/cloud-client": "3.1.0-dev.27",
+    "@mentra/cloud-protocol": "3.1.0-dev.27",
+    "@mentra/crust": "3.1.0-dev.27",
+    "@mentra/miniapp": "3.1.0-dev.27",
     "buffer": "^6.0.3",
     "events": "^3.3.0",
     "semver": "^7.7.4",

package/src/facades/ota.ts

@@ -135,9 +135,9 @@ export const ota = {
     detach: () => otaInstallCoordinator.detach(),
     /** Retry after a failure: clear state and re-send ota_start (if connected). */
     retry: () => otaInstallCoordinator.retry(),
-    /** Terminal cleanup for Continue/Done (navigation stays in the screen). */
+    /** Terminal cleanup for Continue/Done, including hotspot route teardown. */
     finish: () => otaInstallCoordinator.finish(),
-    /** Abandon an interrupted session (super-mode skip): finish() + drop the session's status/progress. */
+    /** Abandon an interrupted session: await finish() then drop the session's status/progress. */
     discard: () => otaInstallCoordinator.discard(),
     /** Current install read model (displayState/errorMsg/lockout + glasses OTA data). */
     snapshot: (): OtaInstallSnapshot => otaInstallCoordinator.snapshot(),

package/src/generated/releaseMetadata.ts

@@ -12,9 +12,9 @@ export interface EngineReleaseMetadata {
 export const ENGINE_RELEASE_METADATA: Readonly<EngineReleaseMetadata> = Object.freeze({
   "schemaVersion": 1,
   "familyBaseVersion": "3.1.0",
-  "releaseIdentity": "3.1.0-dev.21",
-  "releaseSetId": "mentra-3.1.0-dev.21",
-  "sourceCommit": "9a9005b9a48b8491bfe818d6c38c179b17f5d47c",
-  "otaManifestUrl": "https://github.com/Mentra-Community/MentraOS/releases/download/mentra-v3.1.0-dev.21/mentra-live-ota-3.1.0-dev.21.json",
-  "otaManifestSha256": "faa45840c71e996726a8c21a091d833635198570ef7d9045b8e95251d6f564a8"
+  "releaseIdentity": "3.1.0-dev.27",
+  "releaseSetId": "mentra-3.1.0-dev.27",
+  "sourceCommit": "f771dc060925375c40f2abb376a41620a5208580",
+  "otaManifestUrl": "https://github.com/Mentra-Community/MentraOS/releases/download/mentra-v3.1.0-dev.27/mentra-live-ota-3.1.0-dev.27.json",
+  "otaManifestSha256": "ea869252f5ed1ce809b51e8477a05c48859097a3542d22285165546e30f23e45"
 })

package/src/react/useMentraLiveOta.ts

@@ -387,10 +387,10 @@ export function useMentraLiveOta(options: UseMentraLiveOtaOptions = {}): MentraL
     ) {
       return
     }
-    const timeout = setTimeout(() => {
+    const timeout = setTimeout(async () => {
       if (!isOtaAutoChainActive()) return
       autoChainAdvancedRef.current = true
-      ota.installSession.finish()
+      await ota.installSession.finish()
       returnToCheck()
     }, AUTO_CHAIN_COMPLETE_DELAY_MS)
     return () => clearTimeout(timeout)
@@ -430,7 +430,7 @@ export function useMentraLiveOta(options: UseMentraLiveOtaOptions = {}): MentraL
     ota.installSession.retry()
   }, [page])
 
-  const finish = useCallback(() => {
+  const finish = useCallback(async () => {
     if (page === "check") {
       onFinishedRef.current?.()
       return
@@ -442,14 +442,14 @@ export function useMentraLiveOta(options: UseMentraLiveOtaOptions = {}): MentraL
       installSnapshot.errorMsg,
     )
     if (requiresGlassesReboot) stopOtaAutoChain()
-    ota.installSession.finish()
+    await ota.installSession.finish()
     returnToCheck()
   }, [installSnapshot, page, returnToCheck])
 
-  const discard = useCallback(() => {
+  const discard = useCallback(async () => {
     if (page !== "progress") return
     stopOtaAutoChain()
-    ota.installSession.discard()
+    await ota.installSession.discard()
     returnToCheck()
   }, [page, returnToCheck])
 

package/src/services/BlobStore.ts

@@ -40,8 +40,15 @@ const LOG_TAG = "LocalMiniappRuntime"
 /** Per-app blob quota: 1 GB. */
 export const BLOB_QUOTA_BYTES = 1024 * 1024 * 1024
 const ROOT_DIR_NAME = "mentra_blobs"
-/** Cache dir root holding short-lived, properly-named copies handed to the OS share sheet (one unique subdir per share). */
+/** Cache dir root holding short-lived, properly-named copies handed to the OS share sheet (one subdir per stored blob). */
 const SHARE_DIR_NAME = "mentra_blob_share"
+/**
+ * Keep prepared share handoffs alive long enough for recipient apps to read
+ * them asynchronously (for example, an email composer attaching the file).
+ * Stale copies are collected before the next share; the OS may evict cache
+ * files sooner under storage pressure.
+ */
+const SHARE_CACHE_MAX_AGE_MS = 24 * 60 * 60 * 1000
 const META_KEY_ROOT = "mentraos_blobmeta_"
 /** Cap md5 computation so we don't block the JS thread hashing a huge file. */
 const MD5_MAX_BYTES = 50 * 1024 * 1024
@@ -598,6 +605,32 @@ export class BlobStore {
 
   // ---- share ---------------------------------------------------------------
 
+  /** Best-effort GC for prepared share handoffs retained in the OS cache. */
+  private cleanupShareCache(now = Date.now()): void {
+    try {
+      const root = new Directory(Paths.cache, SHARE_DIR_NAME)
+      if (!root.exists) return
+      const cutoff = now - SHARE_CACHE_MAX_AGE_MS
+      for (const entry of root.list()) {
+        if (!(entry instanceof Directory)) continue
+        try {
+          const info = entry.info()
+          // modificationTime is available on both platforms; creationTime can
+          // be absent on Android versions before API 26. The directory id
+          // begins with Date.now().toString(36), which is a final fallback.
+          const encoded = entry.name.split("-", 1)[0]
+          const encodedTime = /^[0-9a-z]+$/.test(encoded) ? Number.parseInt(encoded, 36) : Number.NaN
+          const timestamp = info.modificationTime ?? info.creationTime ?? encodedTime
+          if (Number.isFinite(timestamp) && timestamp < cutoff) entry.delete()
+        } catch {
+          // Keep scanning if one cache entry disappears or is unreadable.
+        }
+      }
+    } catch {
+      // Cache cleanup must never prevent a share.
+    }
+  }
+
   async handleShare(packageName: string, payload: Record<string, unknown>, requestId?: string): Promise<void> {
     const key = payload.key as string
     const meta = this.readMeta(packageName, key)
@@ -615,23 +648,33 @@ export class BlobStore {
     // applies to base64/data payloads, not file:// URLs), so sharing `file.uri`
     // directly would hand the recipient a machine-named file. Copy to a temp
     // file that carries the real display name + extension, share that, then
-    // clean it up.
+    // clean it up after the recipient has had time to consume it.
     const shareName = shareFileName(meta)
-    // Copy into a per-share unique subdir so two concurrent shares that resolve
-    // to the same display name can't clobber each other's temp file while
-    // Share.open still references it. The file keeps `shareName` as its basename
-    // so the OS share sheet shows the right name + extension.
+    // Key the cache directory by the immutable stored filename. Repeated or
+    // concurrent shares of the same blob can safely reference the same bytes,
+    // avoiding an extra full-sized cache copy for every share. Different blobs
+    // still get isolated directories even when they use the same display name.
+    // The file keeps `shareName` as its basename so the OS share sheet shows the
+    // right name + extension.
     let tempDir: Directory | null = null
+    let cacheReady = false
     try {
-      tempDir = new Directory(Paths.cache, SHARE_DIR_NAME, this.makeId())
-      tempDir.create({intermediates: true})
+      this.cleanupShareCache()
+      tempDir = new Directory(Paths.cache, SHARE_DIR_NAME, sanitizeSegment(meta.fileName))
+      if (!tempDir.exists) tempDir.create({intermediates: true})
       const temp = new File(tempDir, shareName)
-      file.copy(temp)
+      if (!temp.exists || temp.size !== meta.bytes) {
+        if (temp.exists) temp.delete()
+        file.copy(temp)
+      }
+      cacheReady = true
       await Share.open({
         url: temp.uri,
         type: meta.mimeType || OCTET,
         filename: shareName,
       })
+      // Share.open resolves once the OS accepts the handoff. Recipient apps may
+      // still read the URI asynchronously, so retain this cache copy for GC.
       this.hooks.sendResult(packageName, requestId, true, {success: true})
     } catch (error: any) {
       if (error?.message?.includes("User did not share")) {
@@ -641,7 +684,11 @@ export class BlobStore {
         this.hooks.sendResult(packageName, requestId, true, {success: false})
       }
     } finally {
-      if (tempDir) {
+      // Once a reusable cache entry is ready, retain it even if this particular
+      // sheet is cancelled or fails: another concurrent/recent share may still
+      // be reading the same file. Only remove an entry whose preparation did
+      // not finish; ready entries are collected after the retention window.
+      if (tempDir && !cacheReady) {
         try {
           if (tempDir.exists) tempDir.delete()
         } catch {

package/src/services/OtaInstallCoordinator.ts

@@ -450,7 +450,7 @@ class OtaInstallCoordinator {
    * stays in the screen): clear the selected update, and after an APK step
    * clear the stale build number so the next check re-reads version_info.
    */
-  finish(): void {
+  async finish(): Promise<void> {
     if (this.otaStartOwnership?.outcome !== "pending") {
       this.otaStartOwnership = null
     }
@@ -458,7 +458,9 @@ class OtaInstallCoordinator {
     if (this.apkStepSeen) {
       useGlassesStore.getState().setGlassesInfo({buildNumber: ""})
     }
-    void this.teardownHotspotTransport()
+    // The post-install check needs internet again. Do not let callers leave the
+    // terminal screen while Android still owns the no-internet hotspot route.
+    await this.teardownHotspotTransport()
   }
 
   /**
@@ -467,8 +469,8 @@ class OtaInstallCoordinator {
    * deriveDisplayState doesn't resurrect the stale install when the host
    * navigates away and back through /ota routes.
    */
-  discard(): void {
-    this.finish()
+  async discard(): Promise<void> {
+    await this.finish()
     const store = useGlassesStore.getState()
     store.setOtaStatus(null)
     store.setOtaProgress(null)
@@ -1066,7 +1068,7 @@ class OtaInstallCoordinator {
     if (this.otaStartOwnership?.outcome === "pending") {
       void this.sendOtaStartWithWatchdogs()
     }
-    void BluetoothSdk.queryOtaStatus()
+    void BluetoothSdk.queryOtaStatus().catch(() => {})
     this.armQueryReplyFallback("reconnect")
     return true
   }
@@ -1126,7 +1128,7 @@ class OtaInstallCoordinator {
       void this.sendOtaStartWithWatchdogs()
     } else {
       console.log("[OTA_PROGRESS] initial mount, session exists, sending ota_query_status")
-      void BluetoothSdk.queryOtaStatus()
+      void BluetoothSdk.queryOtaStatus().catch(() => {})
       this.armQueryReplyFallback("initial-mount")
     }
   }
@@ -1155,7 +1157,7 @@ class OtaInstallCoordinator {
     this.clearProgressTimeout()
     this.onFirstActivity()
     this.onFirstNonZeroProgress()
-    void BluetoothSdk.queryOtaStatus()
+    void BluetoothSdk.queryOtaStatus().catch(() => {})
     useGlassesStore.getState().setMtkUpdatedThisSession(true)
   }
 

package/src/services/OtaUpdateCheckService.ts

@@ -121,7 +121,7 @@ async function fetchVersionInfoDetailed(url: string): Promise<ManifestFetchResul
   try {
     const response = await fetch(url)
     if (!response.ok) {
-      console.error("Failed to fetch version info:", response.status)
+      console.warn("Failed to fetch version info:", response.status)
       // 4xx: the manifest does not exist (or is gone) — permanent for this app
       // build, retrying cannot help. Everything else is transient server/network
       // trouble and retryable.
@@ -133,11 +133,11 @@ async function fetchVersionInfoDetailed(url: string): Promise<ManifestFetchResul
     try {
       return {json: await response.json()}
     } catch (parseError) {
-      console.error("OTA: manifest is not valid JSON:", parseError)
+      console.warn("OTA: manifest is not valid JSON:", parseError)
       return {json: null, failureReason: "pin_unavailable"}
     }
   } catch (error) {
-    console.error("OTA: Error fetching version info:", error)
+    console.warn("OTA: Error fetching version info:", error)
     return {json: null, failureReason: "network"}
   }
 }