@hyperframes/engine 0.6.13 → 0.6.14

package/dist/config.d.ts

@@ -84,7 +84,12 @@ export interface EngineConfig {
     ffmpegEncodeTimeout: number;
     /** Timeout for FFmpeg mux/faststart processes (ms). Default: 300_000 */
     ffmpegProcessTimeout: number;
-    /** Timeout for FFmpeg streaming encode (ms). Default: 600_000 */
+    /**
+     * Inactivity timeout for FFmpeg streaming encode (ms). The timer resets on
+     * every successful `writeFrame` call, so this caps the duration of a
+     * single "no frame arrived" gap (capture hang, dead Chrome), not the total
+     * render time. Default: 600_000 (10 minutes without any frame = dead).
+     */
     ffmpegStreamingTimeout: number;
     /** HDR output transfer function. false = SDR output (default). */
     hdr: {

package/dist/config.d.ts.map

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package/dist/config.js.map

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package/dist/services/streamingEncoder.d.ts.map

@@ -1 +1 @@
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+{"version":3,"file":"streamingEncoder.d.ts","sourceRoot":"","sources":["../../src/services/streamingEncoder.ts"],"names":[],"mappings":"AAAA;;;;;;;;;;;;GAYG;AAMH,OAAO,EACL,KAAK,UAAU,EAIhB,MAAM,wBAAwB,CAAC;AAGhC,OAAO,EAAkB,KAAK,YAAY,EAAE,MAAM,cAAc,CAAC;AACjE,OAAO,EAAkB,KAAK,GAAG,EAAE,MAAM,mBAAmB,CAAC;AAG7D,YAAY,EAAE,cAAc,EAAE,MAAM,yBAAyB,CAAC;AAc9D,MAAM,WAAW,kBAAkB;IACjC,YAAY,EAAE,CAAC,KAAK,EAAE,MAAM,KAAK,OAAO,CAAC,IAAI,CAAC,CAAC;IAC/C,SAAS,EAAE,CAAC,KAAK,EAAE,MAAM,KAAK,IAAI,CAAC;IACnC,cAAc,EAAE,MAAM,OAAO,CAAC,IAAI,CAAC,CAAC;CACrC;AAED,wBAAgB,wBAAwB,CAAC,UAAU,EAAE,MAAM,EAAE,QAAQ,EAAE,MAAM,GAAG,kBAAkB,CA4CjG;AAMD,MAAM,WAAW,uBAAuB;IACtC,uEAAuE;IACvE,GAAG,EAAE,GAAG,CAAC;IACT,KAAK,EAAE,MAAM,CAAC;IACd,MAAM,EAAE,MAAM,CAAC;IACf,KAAK,CAAC,EAAE,MAAM,GAAG,MAAM,GAAG,KAAK,GAAG,QAAQ,CAAC;IAC3C,MAAM,CAAC,EAAE,MAAM,CAAC;IAChB,OAAO,CAAC,EAAE,MAAM,CAAC;IACjB,OAAO,CAAC,EAAE,MAAM,CAAC;IACjB,WAAW,CAAC,EAAE,MAAM,CAAC;IACrB,MAAM,CAAC,EAAE,OAAO,CAAC;IACjB,WAAW,CAAC,EAAE,MAAM,GAAG,KAAK,CAAC;IAC7B,GAAG,CAAC,EAAE;QAAE,QAAQ,EAAE,OAAO,iBAAiB,EAAE,WAAW,CAAA;KAAE,CAAC;IAC1D,qFAAqF;IACrF,cAAc,CAAC,EAAE,SAAS,CAAC;CAC5B;AAED,MAAM,WAAW,sBAAsB;IACrC,OAAO,EAAE,OAAO,CAAC;IACjB,UAAU,EAAE,MAAM,CAAC;IACnB,QAAQ,EAAE,MAAM,CAAC;IACjB,KAAK,CAAC,EAAE,MAAM,CAAC;CAChB;AAED,MAAM,WAAW,gBAAgB;IAC/B,UAAU,EAAE,CAAC,MAAM,EAAE,MAAM,KAAK,OAAO,CAAC;IACxC,KAAK,EAAE,MAAM,OAAO,CAAC,sBAAsB,CAAC,CAAC;IAC7C,aAAa,EAAE,MAAM,SAAS,GAAG,SAAS,GAAG,OAAO,CAAC;CACtD;AAED;;;;;;;GAOG;AACH,wBAAgB,kBAAkB,CAChC,OAAO,EAAE,uBAAuB,EAChC,UAAU,EAAE,MAAM,EAClB,UAAU,GAAE,UAAiB,GAC5B,MAAM,EAAE,CAkNV;AAED;;GAEG;AACH,wBAAsB,qBAAqB,CACzC,UAAU,EAAE,MAAM,EAClB,OAAO,EAAE,uBAAuB,EAChC,MAAM,CAAC,EAAE,WAAW,EACpB,MAAM,CAAC,EAAE,OAAO,CAAC,IAAI,CAAC,YAAY,EAAE,wBAAwB,CAAC,CAAC,GAC7D,OAAO,CAAC,gBAAgB,CAAC,CAiK3B"}

package/dist/services/streamingEncoder.js

@@ -277,13 +277,27 @@ export async function spawnStreamingEncoder(outputPath, options, signal, config)
             signal.addEventListener("abort", onAbort, { once: true });
         }
     }
-    // Timeout safety
+    // Inactivity timeout: fires only when no frame has been written for
+    // `ffmpegStreamingTimeout` ms. A slow-but-progressing capture (e.g. a CI
+    // runner under load) keeps resetting the timer on each writeFrame, so total
+    // wall-clock render time is unbounded — only a true hang (Chrome dead,
+    // capture stuck, no frames arriving) trips SIGTERM. The 600s default was
+    // previously a total-render cap, which intermittently killed legitimate
+    // slow renders mid-encode (FFmpeg got SIGTERM after most frames were sent;
+    // libx264 printed its summary and exited 255, observable as
+    // "Streaming encode failed: FFmpeg exited with code 255" with audio:0kB).
     const streamingTimeout = config?.ffmpegStreamingTimeout ?? DEFAULT_CONFIG.ffmpegStreamingTimeout;
-    const timer = setTimeout(() => {
-        if (exitStatus === "running") {
-            ffmpeg.kill("SIGTERM");
-        }
-    }, streamingTimeout);
+    let timer = null;
+    const resetTimer = () => {
+        if (timer)
+            clearTimeout(timer);
+        timer = setTimeout(() => {
+            if (exitStatus === "running") {
+                ffmpeg.kill("SIGTERM");
+            }
+        }, streamingTimeout);
+    };
+    resetTimer();
     const encoder = {
         writeFrame: (buffer) => {
             if (exitStatus !== "running" || !ffmpeg.stdin || ffmpeg.stdin.destroyed) {
@@ -293,11 +307,21 @@ export async function spawnStreamingEncoder(outputPath, options, signal, config)
             // provided buffer and drain it asynchronously. The HDR path's compositor
             // reuses pre-allocated transOutput/normalCanvas buffers across frames,
             // so without this copy the pipe would read partially-overwritten data
-            // and flicker. The SDR path doesn't invoke writeFrame at all (it pipes
-            // PNG files via encodeFramesFromDir), so the memcpy here is HDR-only
-            // and justified by correctness.
+            // and flicker.
             const copy = Buffer.from(buffer);
-            return ffmpeg.stdin.write(copy);
+            const accepted = ffmpeg.stdin.write(copy);
+            // Reset inactivity timer ONLY on `accepted === true`. `true` means the
+            // write went through to the kernel pipe without buffering in Node —
+            // proof FFmpeg is actually consuming. `false` means Node's writable
+            // stream had to buffer (FFmpeg hasn't drained the pipe yet); we deliberately
+            // don't reset on `false` so a hung FFmpeg with a still-producing Chrome
+            // can't keep us alive forever while Node's stdin buffer grows to OOM. In
+            // steady state with a slower-but-alive FFmpeg, writes alternate between
+            // true and false as the buffer drains and refills; the trues are enough
+            // to keep the heartbeat ticking.
+            if (accepted)
+                resetTimer();
+            return accepted;
         },
         close: async () => {
             // INVARIANT: close() is idempotent. The renderOrchestrator HDR cleanup
@@ -314,7 +338,10 @@ export async function spawnStreamingEncoder(outputPath, options, signal, config)
             // repeated calls. If you change this method, preserve idempotency or
             // a regression here will silently double-close ffmpeg and produce
             // harder-to-trace errors at the orchestrator layer.
-            clearTimeout(timer);
+            if (timer) {
+                clearTimeout(timer);
+                timer = null;
+            }
             if (signal)
                 signal.removeEventListener("abort", onAbort);
             const stdin = ffmpeg.stdin;

package/dist/services/streamingEncoder.js.map

@@ -1 +1 @@
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package/package.json

@@ -1,6 +1,6 @@
 {
   "name": "@hyperframes/engine",
-  "version": "0.6.13",
+  "version": "0.6.14",
   "description": "Seekable web page to video rendering engine (Puppeteer + FFmpeg)",
   "repository": {
     "type": "git",
@@ -21,7 +21,7 @@
     "linkedom": "^0.18.12",
     "puppeteer": "^24.0.0",
     "puppeteer-core": "^24.39.1",
-    "@hyperframes/core": "^0.6.13"
+    "@hyperframes/core": "^0.6.14"
   },
   "devDependencies": {
     "@types/node": "^25.0.10",

package/src/config.ts

@@ -94,7 +94,12 @@ export interface EngineConfig {
   ffmpegEncodeTimeout: number;
   /** Timeout for FFmpeg mux/faststart processes (ms). Default: 300_000 */
   ffmpegProcessTimeout: number;
-  /** Timeout for FFmpeg streaming encode (ms). Default: 600_000 */
+  /**
+   * Inactivity timeout for FFmpeg streaming encode (ms). The timer resets on
+   * every successful `writeFrame` call, so this caps the duration of a
+   * single "no frame arrived" gap (capture hang, dead Chrome), not the total
+   * render time. Default: 600_000 (10 minutes without any frame = dead).
+   */
   ffmpegStreamingTimeout: number;
 
   // ── HDR ──────────────────────────────────────────────────────────────

package/src/services/streamingEncoder.test.ts

@@ -572,4 +572,71 @@ describe("spawnStreamingEncoder lifecycle and cleanup", () => {
     controller.abort();
     expect(proc.kill).not.toHaveBeenCalled();
   });
+
+  it("inactivity timeout fires only after a no-frame gap exceeds ffmpegStreamingTimeout", async () => {
+    vi.useFakeTimers();
+    try {
+      const { spawn, calls } = createSpawnSpy();
+      vi.resetModules();
+      vi.doMock("child_process", () => ({ spawn }));
+
+      const { spawnStreamingEncoder } = await import("./streamingEncoder.js");
+      const dir = mkdtempSync(join(tmpdir(), "se-heartbeat-"));
+      const encoder = await spawnStreamingEncoder(join(dir, "out.mp4"), baseOptions, undefined, {
+        ffmpegStreamingTimeout: 1000,
+      });
+
+      const proc = calls[0]!.proc;
+
+      // Frames every 900ms — under the 1000ms inactivity threshold — should
+      // keep resetting the timer. After 9× 900ms = 8.1s of "slow but
+      // progressing" capture the encoder must still be alive. The old total-
+      // render timeout would have fired SIGTERM at ~1000ms.
+      for (let i = 0; i < 9; i++) {
+        encoder.writeFrame(Buffer.from([i]));
+        vi.advanceTimersByTime(900);
+      }
+      expect(proc.kill).not.toHaveBeenCalled();
+
+      // Now stall — no writeFrame for longer than the threshold. SIGTERM fires.
+      vi.advanceTimersByTime(1100);
+      expect(proc.kill).toHaveBeenCalledWith("SIGTERM");
+    } finally {
+      vi.useRealTimers();
+    }
+  });
+
+  it("inactivity timeout still fires when stdin is backpressured (stalled ffmpeg, live producer)", async () => {
+    vi.useFakeTimers();
+    try {
+      // Simulate the FFmpeg-hangs-but-Chrome-keeps-producing case: stdin.write
+      // always returns false (Node has to buffer because ffmpeg isn't draining
+      // the pipe). The heartbeat must NOT reset on those buffered writes —
+      // otherwise a hung ffmpeg with a steady frame producer would never
+      // SIGTERM and we'd grow Node's stdin buffer until OOM.
+      const { spawn, calls } = createSpawnSpy();
+      vi.resetModules();
+      vi.doMock("child_process", () => ({ spawn }));
+
+      const { spawnStreamingEncoder } = await import("./streamingEncoder.js");
+      const dir = mkdtempSync(join(tmpdir(), "se-backpressure-"));
+      const encoder = await spawnStreamingEncoder(join(dir, "out.mp4"), baseOptions, undefined, {
+        ffmpegStreamingTimeout: 1000,
+      });
+
+      const proc = calls[0]!.proc;
+      proc.stdin.write = (_chunk: Buffer) => false;
+
+      // Pump 9 frames at 900ms intervals — all returning false. The reset
+      // should NOT fire (every write was buffered, not accepted), so the
+      // 1000ms timer (last reset on spawn) elapses near the start.
+      for (let i = 0; i < 9; i++) {
+        encoder.writeFrame(Buffer.from([i]));
+        vi.advanceTimersByTime(900);
+      }
+      expect(proc.kill).toHaveBeenCalledWith("SIGTERM");
+    } finally {
+      vi.useRealTimers();
+    }
+  });
 });

package/src/services/streamingEncoder.ts

@@ -416,13 +416,26 @@ export async function spawnStreamingEncoder(
     }
   }
 
-  // Timeout safety
+  // Inactivity timeout: fires only when no frame has been written for
+  // `ffmpegStreamingTimeout` ms. A slow-but-progressing capture (e.g. a CI
+  // runner under load) keeps resetting the timer on each writeFrame, so total
+  // wall-clock render time is unbounded — only a true hang (Chrome dead,
+  // capture stuck, no frames arriving) trips SIGTERM. The 600s default was
+  // previously a total-render cap, which intermittently killed legitimate
+  // slow renders mid-encode (FFmpeg got SIGTERM after most frames were sent;
+  // libx264 printed its summary and exited 255, observable as
+  // "Streaming encode failed: FFmpeg exited with code 255" with audio:0kB).
   const streamingTimeout = config?.ffmpegStreamingTimeout ?? DEFAULT_CONFIG.ffmpegStreamingTimeout;
-  const timer = setTimeout(() => {
-    if (exitStatus === "running") {
-      ffmpeg.kill("SIGTERM");
-    }
-  }, streamingTimeout);
+  let timer: NodeJS.Timeout | null = null;
+  const resetTimer = () => {
+    if (timer) clearTimeout(timer);
+    timer = setTimeout(() => {
+      if (exitStatus === "running") {
+        ffmpeg.kill("SIGTERM");
+      }
+    }, streamingTimeout);
+  };
+  resetTimer();
 
   const encoder: StreamingEncoder = {
     writeFrame: (buffer: Buffer): boolean => {
@@ -433,11 +446,20 @@ export async function spawnStreamingEncoder(
       // provided buffer and drain it asynchronously. The HDR path's compositor
       // reuses pre-allocated transOutput/normalCanvas buffers across frames,
       // so without this copy the pipe would read partially-overwritten data
-      // and flicker. The SDR path doesn't invoke writeFrame at all (it pipes
-      // PNG files via encodeFramesFromDir), so the memcpy here is HDR-only
-      // and justified by correctness.
+      // and flicker.
       const copy = Buffer.from(buffer);
-      return ffmpeg.stdin.write(copy);
+      const accepted = ffmpeg.stdin.write(copy);
+      // Reset inactivity timer ONLY on `accepted === true`. `true` means the
+      // write went through to the kernel pipe without buffering in Node —
+      // proof FFmpeg is actually consuming. `false` means Node's writable
+      // stream had to buffer (FFmpeg hasn't drained the pipe yet); we deliberately
+      // don't reset on `false` so a hung FFmpeg with a still-producing Chrome
+      // can't keep us alive forever while Node's stdin buffer grows to OOM. In
+      // steady state with a slower-but-alive FFmpeg, writes alternate between
+      // true and false as the buffer drains and refills; the trues are enough
+      // to keep the heartbeat ticking.
+      if (accepted) resetTimer();
+      return accepted;
     },
 
     close: async (): Promise<StreamingEncoderResult> => {
@@ -455,7 +477,10 @@ export async function spawnStreamingEncoder(
       // repeated calls. If you change this method, preserve idempotency or
       // a regression here will silently double-close ffmpeg and produce
       // harder-to-trace errors at the orchestrator layer.
-      clearTimeout(timer);
+      if (timer) {
+        clearTimeout(timer);
+        timer = null;
+      }
       if (signal) signal.removeEventListener("abort", onAbort);
 
       const stdin = ffmpeg.stdin;