@danielsimonjr/sciengjs 1.0.5 → 1.0.6

package/README.md

@@ -306,6 +306,7 @@ const { bytes } = await render({ type: "cad", source, format: "stl" }, {});
 - STL holds no colour and no name. A coloured model gives a warning in STL.
 - `format: "3mf"` gives a 3MF package that keeps the colours and the names. The unit is millimeter.
 - `format: "dxf"` gives a 2D drawing in the X-Y plane: the outline of the model, or with the option `z` the section at that height. Each closed contour is one closed polyline, in millimetres.
+- `format: "md"` gives a report of the design for manufacture in Markdown: the size, the volume and the surface area, and two checks. The overhang check gives the area that needs support for a print along +Z (option `overhang`, default 45 degrees from the vertical). The wall check finds the walls thinner than the option `minWall` (default 0.8 mm) in 32 sections on each axis. A failed check does not reject the render.
 - A document with more than `maxCadNodes` nodes rejects with `E_LIMIT` before the solid operations start. A model with more than `maxCadFacets` facets also rejects with `E_LIMIT`.
 - A bad value rejects with `E_INPUT`. The message gives the JSON path, for example `model.children[1].radius`.
 
@@ -343,7 +344,7 @@ The [build plan](docs/superpowers/plans/2026-11-01-scieng-engine-build.md) gives
 | Plots | plot | svg, png and html: released in 0.5.0; pdf is not planned |
 | SysML v2 | sysml, graph | svg, png and pdf: released in 0.9.0 |
 | STEP, IGES, BREP | mesh (OpenCascade WASM) | glb, html and png: released in 0.7.0 |
-| CAD documents | mesh (`manifold-3d`) | glb, stl, html and png: released in 0.8.0; 3mf: released in 1.0.4; dxf: released in 1.0.5 |
+| CAD documents | mesh (`manifold-3d`) | glb, stl, html and png: released in 0.8.0; 3mf: released in 1.0.4; dxf: released in 1.0.5; md (design for manufacture): released in 1.0.6 |
 | HTML to PNG, PDF and Markdown | html, browser | PNG and PDF: released in 0.3.0; Markdown: released in 0.6.0 |
 
 ## Use from an agent

package/dist/mesh/backend-dfm.d.ts

@@ -0,0 +1,7 @@
+import type { BackendOutput, WorkerJob } from "../worker/protocol.ts";
+/**
+ * Renders a CAD document to a Markdown report of the design for manufacture. The worker calls this function.
+ * The report gives the measures of the model, the overhang check and the wall check. A failed check does not
+ * reject the render.
+ */
+export declare function render(request: WorkerJob["request"]): Promise<BackendOutput>;

package/dist/mesh/backend-dfm.js

@@ -0,0 +1,30 @@
+import { RenderError } from "../errors.js";
+import { readCadRequest } from "./backend-glb.js";
+import { measureCad } from "./cad-build.js";
+import { DFM_DEFAULTS, writeDfmReport } from "./dfm.js";
+/** Reads the options of a report: overhang (degrees, between 0 and 90) and minWall (millimetres, larger than 0). */
+function readDfmOptions(options) {
+    for (const key of Object.keys(options)) {
+        if (key !== "overhang" && key !== "minWall")
+            throw new RenderError("E_INPUT", `cad to md takes no option ${key}`);
+    }
+    const { overhang = DFM_DEFAULTS.overhang, minWall = DFM_DEFAULTS.minWall } = options;
+    if (typeof overhang !== "number" || !(overhang > 0 && overhang < 90)) {
+        throw new RenderError("E_INPUT", "option overhang must be a number larger than 0 and smaller than 90");
+    }
+    if (typeof minWall !== "number" || !Number.isFinite(minWall) || minWall <= 0) {
+        throw new RenderError("E_INPUT", "option minWall must be a finite number larger than 0");
+    }
+    return { overhang, minWall };
+}
+/**
+ * Renders a CAD document to a Markdown report of the design for manufacture. The worker calls this function.
+ * The report gives the measures of the model, the overhang check and the wall check. A failed check does not
+ * reject the render.
+ */
+export async function render(request) {
+    const options = readDfmOptions(request.options);
+    const measures = await measureCad(readCadRequest(request), request.settings.maxCadFacets, options.minWall);
+    return { bytes: writeDfmReport(measures, options) };
+}
+//# sourceMappingURL=backend-dfm.js.map

package/dist/mesh/backend-dfm.js.map

@@ -0,0 +1 @@
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package/dist/mesh/cad-build.d.ts

@@ -17,6 +17,11 @@ interface Solid {
     getMesh(normalIdx?: number): ManifoldMesh;
     numTri(): number;
     volume(): number;
+    surfaceArea(): number;
+    boundingBox(): {
+        min: number[];
+        max: number[];
+    };
     status(): string;
     slice(height: number): Section;
     project(): Section;
@@ -25,6 +30,11 @@ interface Solid {
 /** A planar section of a solid. Each polygon is a closed contour of [x, y] points. */
 interface Section {
     toPolygons(): number[][][];
+    offset(delta: number, joinType: "Round", miterLimit: number, circularSegments: number): Section;
+    subtract(other: Section): Section;
+    simplify(epsilon: number): Section;
+    decompose(): Section[];
+    area(): number;
     delete(): void;
 }
 interface Profile {
@@ -84,4 +94,29 @@ export interface CadDrawing {
  * with E_LIMIT.
  */
 export declare function drawCad(document: CadDocument, maxFacets: number, z?: number): Promise<CadDrawing>;
+/** The number of sections of the wall check on each axis. */
+export declare const WALL_SECTIONS = 32;
+/** A section of the wall check with a thin region: the axis, the position on the axis and the thin area. */
+export interface ThinSection {
+    axis: "X" | "Y" | "Z";
+    at: number;
+    area: number;
+}
+/** The measures of a solid for the report of the design for manufacture. */
+export interface CadMeasures {
+    min: number[];
+    max: number[];
+    volume: number;
+    area: number;
+    /** The vertex positions (x, y, z) and the triangles (three vertex indices each) of the solid. */
+    positions: Float32Array;
+    triangles: Uint32Array;
+    thin: ThinSection[];
+}
+/**
+ * Measures a checked document for the report of the design for manufacture. The wall check cuts WALL_SECTIONS
+ * sections on each axis. An opening of each section by minWall removes each wall thinner than minWall. A model
+ * with no solid rejects with E_INPUT.
+ */
+export declare function measureCad(document: CadDocument, maxFacets: number, minWall: number): Promise<CadMeasures>;
 export {};

package/dist/mesh/cad-build.js

@@ -161,6 +161,78 @@ export function drawCad(document, maxFacets, z) {
         return { contours: section.toPolygons(), colored };
     });
 }
+/** The axes of the wall check. A rotation turns each axis into the Z axis, so that a slice of the turned solid cuts across the original axis. */
+const SECTION_AXES = [
+    { axis: "X", index: 0, angles: [0, -90, 0] },
+    { axis: "Y", index: 1, angles: [90, 0, 0] },
+    { axis: "Z", index: 2, angles: [0, 0, 0] },
+];
+/** The segments of a full circle in the round joins of the wall check. The joins shape only the corners of an opening. */
+const OFFSET_SEGMENTS = 32;
+/** The number of sections of the wall check on each axis. */
+export const WALL_SECTIONS = 32;
+/**
+ * Measures a checked document for the report of the design for manufacture. The wall check cuts WALL_SECTIONS
+ * sections on each axis. An opening of each section by minWall removes each wall thinner than minWall. A model
+ * with no solid rejects with E_INPUT.
+ */
+export function measureCad(document, maxFacets, minWall) {
+    return withSolid(document, maxFacets, (solid, build) => {
+        if (solid.numTri() === 0)
+            throw new RenderError("E_INPUT", "the model holds no solid");
+        const { min, max } = solid.boundingBox();
+        const mesh = solid.getMesh();
+        const positions = new Float32Array(mesh.vertProperties.length / mesh.numProp * 3);
+        for (let v = 0; v < positions.length / 3; v++) {
+            for (let c = 0; c < 3; c++)
+                positions[v * 3 + c] = mesh.vertProperties[v * mesh.numProp + c];
+        }
+        const thin = [];
+        for (const { axis, index, angles } of SECTION_AXES) {
+            const turned = index === 2 ? solid : build.keep(solid.rotate([...angles]));
+            const lo = min[index];
+            const step = (max[index] - lo) / WALL_SECTIONS;
+            for (let i = 0; i < WALL_SECTIONS; i++) {
+                const at = lo + (i + 0.5) * step;
+                const area = thinArea(build, build.keep(turned.slice(at)), minWall);
+                if (area > 0)
+                    thin.push({ axis, at, area });
+            }
+        }
+        return {
+            min: [...min],
+            max: [...max],
+            volume: solid.volume(),
+            area: solid.surfaceArea(),
+            positions,
+            triangles: Uint32Array.from(mesh.triVerts),
+            thin,
+        };
+    });
+}
+/**
+ * The area of the regions of a section that an opening by minWall removes, less the corners of the opening. The
+ * opening shrinks the section by a little less than half of minWall, so that a wall equal to minWall stays. A
+ * removed region is thin when the region is wider than a quarter of minWall. A removed region is also thin when its
+ * area is more than the four corners of a square bar.
+ */
+function thinArea(build, section, minWall) {
+    const segments = OFFSET_SEGMENTS;
+    const half = (minWall / 2) * (1 - 1e-6);
+    const corner = (1 - Math.PI / 4) * minWall * minWall;
+    const opened = build.keep(build.keep(section.offset(-half, "Round", 2, segments)).offset(half, "Round", 2, segments));
+    // The subtraction leaves slivers of zero width with a reversed winding. A shrink grows such a sliver, so the
+    // simplify step removes the slivers before the corner test.
+    const removed = build.keep(build.keep(section.subtract(opened)).simplify(minWall / 1000));
+    let area = 0;
+    for (const piece of removed.decompose()) {
+        build.keep(piece);
+        const pieceArea = piece.area();
+        if (pieceArea > corner || build.keep(piece.offset(-minWall / 8, "Round", 2, segments)).area() > 0)
+            area += pieceArea;
+    }
+    return area;
+}
 /**
  * Builds the solid of a checked document and gives the solid to the reader. The build frees every WASM object
  * after the reader returns. A failed operation rejects with E_INPUT. A solid over maxFacets rejects with E_LIMIT.

package/dist/mesh/cad-build.js.map

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package/dist/mesh/dfm.d.ts

@@ -0,0 +1,18 @@
+import type { CadMeasures } from "./cad-build.ts";
+/** The options of the report of the design for manufacture. */
+export interface DfmOptions {
+    /** The overhang angle in degrees from the vertical. */
+    overhang: number;
+    /** The minimum wall in millimetres. */
+    minWall: number;
+}
+/** The default options of the report. */
+export declare const DFM_DEFAULTS: DfmOptions;
+/**
+ * The area of the faces that need support when the model is printed upwards along +Z. A face needs support when
+ * its normal points down and the face is more than the overhang angle from the vertical. A face with each vertex
+ * on the lowest plane stands on the bed and needs no support.
+ */
+export declare function supportArea(positions: Float32Array, triangles: Uint32Array, minZ: number, overhang: number): number;
+/** Writes the report of the design for manufacture as GitHub Flavored Markdown. */
+export declare function writeDfmReport(measures: CadMeasures, options: DfmOptions): Uint8Array;

package/dist/mesh/dfm.js

@@ -0,0 +1,73 @@
+import { WALL_SECTIONS } from "./cad-build.js";
+/** The default options of the report. */
+export const DFM_DEFAULTS = { overhang: 45, minWall: 0.8 };
+/** The largest number of thin sections that the report lists on each axis. */
+const LISTED_SECTIONS = 10;
+/**
+ * The area of the faces that need support when the model is printed upwards along +Z. A face needs support when
+ * its normal points down and the face is more than the overhang angle from the vertical. A face with each vertex
+ * on the lowest plane stands on the bed and needs no support.
+ */
+export function supportArea(positions, triangles, minZ, overhang) {
+    const limit = -Math.sin((overhang * Math.PI) / 180);
+    const bed = minZ + 1e-6 * Math.max(1, Math.abs(minZ));
+    let total = 0;
+    for (let t = 0; t < triangles.length; t += 3) {
+        const a = triangles[t] * 3;
+        const b = triangles[t + 1] * 3;
+        const c = triangles[t + 2] * 3;
+        if (positions[a + 2] <= bed && positions[b + 2] <= bed && positions[c + 2] <= bed)
+            continue;
+        const ux = positions[b] - positions[a];
+        const uy = positions[b + 1] - positions[a + 1];
+        const uz = positions[b + 2] - positions[a + 2];
+        const vx = positions[c] - positions[a];
+        const vy = positions[c + 1] - positions[a + 1];
+        const vz = positions[c + 2] - positions[a + 2];
+        const nx = uy * vz - uz * vy;
+        const ny = uz * vx - ux * vz;
+        const nz = ux * vy - uy * vx;
+        const length = Math.hypot(nx, ny, nz);
+        if (length > 0 && nz / length < limit)
+            total += length / 2;
+    }
+    return total;
+}
+/** A number with at most three decimals, and no negative zero. */
+function fixed(value) {
+    const rounded = Number(value.toFixed(3));
+    return String(rounded === 0 ? 0 : rounded);
+}
+/** Writes the report of the design for manufacture as GitHub Flavored Markdown. */
+export function writeDfmReport(measures, options) {
+    const size = measures.max.map((high, i) => fixed(high - measures.min[i])).join(" x ");
+    const support = supportArea(measures.positions, measures.triangles, measures.min[2], options.overhang);
+    const supportText = fixed(support);
+    const sections = 3 * WALL_SECTIONS;
+    const lines = [
+        "# Design for manufacture",
+        "",
+        "| Measure | Value |",
+        "| --- | --- |",
+        `| Size (X x Y x Z) | ${size} mm |`,
+        `| Volume | ${fixed(measures.volume)} mm³ |`,
+        `| Surface area | ${fixed(measures.area)} mm² |`,
+        "",
+        "| Check | Result | Value | Limit |",
+        "| --- | --- | --- | --- |",
+        `| Overhang | ${support > 0 ? "fail" : "pass"} | ${supportText} mm² needs support | ${fixed(options.overhang)}° from the vertical |`,
+        `| Minimum wall | ${measures.thin.length === 0 ? "pass" : "fail"} | ${measures.thin.length} of ${sections} sections have a thin region | ${fixed(options.minWall)} mm |`,
+    ];
+    if (measures.thin.length > 0) {
+        lines.push("", "## Thin walls", "");
+        for (const axis of ["X", "Y", "Z"]) {
+            const onAxis = measures.thin.filter((section) => section.axis === axis);
+            for (const s of onAxis.slice(0, LISTED_SECTIONS))
+                lines.push(`- ${axis} = ${fixed(s.at)} mm: ${fixed(s.area)} mm² thin`);
+            if (onAxis.length > LISTED_SECTIONS)
+                lines.push(`- and ${onAxis.length - LISTED_SECTIONS} more sections on ${axis}`);
+        }
+    }
+    return new TextEncoder().encode(lines.join("\n") + "\n");
+}
+//# sourceMappingURL=dfm.js.map

package/dist/mesh/dfm.js.map

@@ -0,0 +1 @@
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package/dist/mesh/index.d.ts

@@ -6,8 +6,10 @@ export { readMeshOptions } from "./backend-glb.ts";
 export { writeStl } from "./stl.ts";
 export { write3mf } from "./threemf.ts";
 export { writeDxf } from "./dxf.ts";
+export { DFM_DEFAULTS, supportArea, writeDfmReport } from "./dfm.ts";
+export type { DfmOptions } from "./dfm.ts";
 export { checkCadDocument, parseCadDocument, DEFAULT_SEGMENTS, MAX_SEGMENTS, MIN_SEGMENTS } from "./cad-document.ts";
 export type * from "./cad-document.ts";
-export { buildCad, drawCad } from "./cad-build.ts";
-export type { CadBuildResult, CadDrawing } from "./cad-build.ts";
+export { buildCad, drawCad, measureCad, WALL_SECTIONS } from "./cad-build.ts";
+export type { CadBuildResult, CadDrawing, CadMeasures, ThinSection } from "./cad-build.ts";
 export * as cad from "./cad-builder.ts";

package/dist/mesh/index.js

@@ -5,7 +5,8 @@ export { readMeshOptions } from "./backend-glb.js";
 export { writeStl } from "./stl.js";
 export { write3mf } from "./threemf.js";
 export { writeDxf } from "./dxf.js";
+export { DFM_DEFAULTS, supportArea, writeDfmReport } from "./dfm.js";
 export { checkCadDocument, parseCadDocument, DEFAULT_SEGMENTS, MAX_SEGMENTS, MIN_SEGMENTS } from "./cad-document.js";
-export { buildCad, drawCad } from "./cad-build.js";
+export { buildCad, drawCad, measureCad, WALL_SECTIONS } from "./cad-build.js";
 export * as cad from "./cad-builder.js";
 //# sourceMappingURL=index.js.map

package/dist/mesh/index.js.map

@@ -1 +1 @@
-{"version":3,"file":"index.js","sourceRoot":"","sources":["../../src/mesh/index.ts"],"names":[],"mappings":"AAAA,6IAA6I;AAC7I,OAAO,EAAE,OAAO,EAAE,MAAM,WAAW,CAAC;AAEpC,OAAO,EAAE,QAAQ,EAAE,MAAM,UAAU,CAAC;AACpC,OAAO,EAAE,eAAe,EAAE,MAAM,kBAAkB,CAAC;AACnD,OAAO,EAAE,QAAQ,EAAE,MAAM,UAAU,CAAC;AACpC,OAAO,EAAE,QAAQ,EAAE,MAAM,cAAc,CAAC;AACxC,OAAO,EAAE,QAAQ,EAAE,MAAM,UAAU,CAAC;AACpC,OAAO,EAAE,gBAAgB,EAAE,gBAAgB,EAAE,gBAAgB,EAAE,YAAY,EAAE,YAAY,EAAE,MAAM,mBAAmB,CAAC;AAErH,OAAO,EAAE,QAAQ,EAAE,OAAO,EAAE,MAAM,gBAAgB,CAAC;AAEnD,OAAO,KAAK,GAAG,MAAM,kBAAkB,CAAC"}
+{"version":3,"file":"index.js","sourceRoot":"","sources":["../../src/mesh/index.ts"],"names":[],"mappings":"AAAA,6IAA6I;AAC7I,OAAO,EAAE,OAAO,EAAE,MAAM,WAAW,CAAC;AAEpC,OAAO,EAAE,QAAQ,EAAE,MAAM,UAAU,CAAC;AACpC,OAAO,EAAE,eAAe,EAAE,MAAM,kBAAkB,CAAC;AACnD,OAAO,EAAE,QAAQ,EAAE,MAAM,UAAU,CAAC;AACpC,OAAO,EAAE,QAAQ,EAAE,MAAM,cAAc,CAAC;AACxC,OAAO,EAAE,QAAQ,EAAE,MAAM,UAAU,CAAC;AACpC,OAAO,EAAE,YAAY,EAAE,WAAW,EAAE,cAAc,EAAE,MAAM,UAAU,CAAC;AAErE,OAAO,EAAE,gBAAgB,EAAE,gBAAgB,EAAE,gBAAgB,EAAE,YAAY,EAAE,YAAY,EAAE,MAAM,mBAAmB,CAAC;AAErH,OAAO,EAAE,QAAQ,EAAE,OAAO,EAAE,UAAU,EAAE,aAAa,EAAE,MAAM,gBAAgB,CAAC;AAE9E,OAAO,KAAK,GAAG,MAAM,kBAAkB,CAAC"}

package/dist/pairs.js

@@ -36,6 +36,7 @@ export const PAIRS = [
     { type: "cad", format: "stl", stage: "mesh" },
     { type: "cad", format: "3mf", stage: "mesh" },
     { type: "cad", format: "dxf", stage: "mesh" },
+    { type: "cad", format: "md", stage: "mesh" },
     { type: "html", format: "png", stage: "browser" },
     { type: "html", format: "pdf", stage: "browser" },
     { type: "html", format: "md", stage: "html" },

package/dist/pairs.js.map

@@ -1 +1 @@
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package/dist/registry.js

@@ -52,6 +52,7 @@ export const DEFAULT_REGISTRY = {
     "cad:stl": { backend: "mesh/manifold+stl", moduleUrl: backendUrl("mesh/backend-stl") },
     "cad:3mf": { backend: "mesh/manifold+3mf", moduleUrl: backendUrl("mesh/backend-3mf") },
     "cad:dxf": { backend: "mesh/manifold+dxf", moduleUrl: backendUrl("mesh/backend-dxf") },
+    "cad:md": { backend: "mesh/manifold+dfm", moduleUrl: backendUrl("mesh/backend-dfm") },
     "cad:html": { backend: "mesh/manifold+viewer", moduleUrl: backendUrl("mesh/backend-html") },
     "cad:png": { backend: "mesh/manifold+viewer+browser/chromium", moduleUrl: backendUrl("mesh/backend-png") },
     "tikz:svg": { backend: "tex/etex", moduleUrl: backendUrl("tex/backend-svg"), preload: texPreload },

package/dist/registry.js.map

@@ -1 +1 @@
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package/dist/version.d.ts

@@ -1 +1 @@
-export declare const ENGINE_VERSION = "1.0.5";
+export declare const ENGINE_VERSION = "1.0.6";

package/dist/version.js

@@ -1,3 +1,3 @@
 // Generated by scripts/prepare-build.mjs from package.json. Do not edit this file by hand.
-export const ENGINE_VERSION = "1.0.5";
+export const ENGINE_VERSION = "1.0.6";
 //# sourceMappingURL=version.js.map

package/package.json

@@ -1,6 +1,6 @@
 {
   "name": "@danielsimonjr/sciengjs",
-  "version": "1.0.5",
+  "version": "1.0.6",
   "private": false,
   "description": "A local rendering engine for science and engineering diagrams, documents and models",
   "license": "MIT",