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+ The Project Gutenberg eBook of The Principles of Scientific Management
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+
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+ This ebook is for the use of anyone anywhere in the United States and
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+ most other parts of the world at no cost and with almost no restrictions
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+ whatsoever. You may copy it, give it away or re-use it under the terms
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+ of the Project Gutenberg License included with this ebook or online
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+ at www.gutenberg.org. If you are not located in the United States,
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+ you will have to check the laws of the country where you are located
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+ before using this eBook.
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+
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+ Title: The Principles of Scientific Management
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+
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+
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+ Author: Frederick Winslow Taylor
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+
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+ Release date: September 1, 2004 [eBook #6435]
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+ Most recently updated: November 4, 2011
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+
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+ Language: English
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+
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+
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+
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+ *** START OF THE PROJECT GUTENBERG EBOOK THE PRINCIPLES OF SCIENTIFIC MANAGEMENT ***
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+
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+
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+
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+
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+ Produced by Charles E. Nichols
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+
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+
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+
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+
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+
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+
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+
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+
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+ The Principles of Scientific Management
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+
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+ by
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+
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+ FREDERICK WINSLOW TAYLOR, M.E., Sc.D.
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+
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+ 1911
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+
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+
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+
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+ INTRODUCTION
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+
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+ President Roosevelt in his address to the Governors at the White House,
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+ prophetically remarked that "The conservation of our national resources
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+ is only preliminary to the larger question of national efficiency."
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+
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+ The whole country at once recognized the importance of conserving our
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+ material resources and a large movement has been started which will be
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+ effective in accomplishing this object. As yet, however, we have but
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+ vaguely appreciated the importance of "the larger question of increasing
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+ our national efficiency."
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+
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+ We can see our forests vanishing, our water-powers going to waste, our
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+ soil being carried by floods into the sea; and the end of our coal and
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+ our iron is in sight. But our larger wastes of human effort, which go on
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+ every day through such of our acts as are blundering, ill-directed, or
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+ inefficient, and which Mr. Roosevelt refers to as a, lack of "national
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+ efficiency," are less visible, less tangible, and are but vaguely
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+ appreciated.
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+
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+ We can see and feel the waste of material things. Awkward, inefficient,
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+ or ill-directed movements of men, however, leave nothing visible or
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+ tangible behind them. Their appreciation calls for an act of memory, an
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+ effort of the imagination. And for this reason, even though our daily
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+ loss from this source is greater than from our waste of material things,
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+ the one has stirred us deeply, while the other has moved us but little.
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+
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+ As yet there has been no public agitation for "greater national
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+ efficiency," no meetings have been called to consider how this is to be
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+ brought about. And still there are signs that the need for greater
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+ efficiency is widely felt.
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+
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+ The search for better, for more competent men, from the presidents of
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+ our great companies down to our household servants, was never more
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+ vigorous than it is now. And more than ever before is the demand for
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+ competent men in excess of the supply.
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+
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+ What we are all looking for, however, is the readymade, competent man;
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+ the man whom some one else has trained. It is only when we fully realize
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+ that our duty, as well as our opportunity, lies in systematically
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+ cooperating to train and to make this competent man, instead of in
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+ hunting for a man whom some one else has trained, that we shall be on
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+ the road to national efficiency.
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+
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+ In the past the prevailing idea has been well expressed in the saying
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+ that "Captains of industry are born, not made"; and the theory has been
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+ that if one could get the right man, methods could be safely left to
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+ him. In the future it will be appreciated that our leaders must be
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+ trained right as well as born right, and that no great man can (with the
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+ old system of personal management) hope to compete with a number of
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+ ordinary men who have been properly organized so as efficiently to
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+ cooperate.
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+
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+ In the past the man has been first; in the future the system must be
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+ first. This in no sense, however, implies that great men are not needed.
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+ On the contrary, the first object of any good system must be that of
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+ developing first-class men; and under systematic management the best man
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+ rises to the top more certainly and more rapidly than ever before.
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+
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+ This paper has been written:
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+
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+ First. To point out, through a series of simple illustrations, the great
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+ loss which the whole country is suffering through inefficiency in almost
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+ all of our daily acts.
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+
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+ Second. To try to convince the reader that the remedy for this
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+ inefficiency lies in systematic management, rather than in searching for
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+ some unusual or extraordinary man.
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+
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+ Third. To prove that the best management is a true science, resting upon
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+ clearly defined laws, rules, and principles, as a foundation. And
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+ further to show that the fundamental principles of scientific management
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+ are applicable to all kinds of human activities, from our simplest
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+ individual acts to the work of our great corporations, which call for
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+ the most elaborate cooperation. And, briefly, through a series of
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+ illustrations, to convince the reader that whenever these principles are
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+ correctly applied, results must follow which are truly astounding.
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+
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+ This paper was originally prepared for presentation to the American
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+ Society of Mechanical Engineers. The illustrations chosen are such as,
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+ it is believed, will especially appeal to engineers and to managers of
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+ industrial and manufacturing establishments, and also quite as much to
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+ all of the men who are working in these establishments. It is hoped,
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+ however, that it will be clear to other readers that the same principles
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+ can be applied with equal force to all social activities: to the
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+ management of our homes; the management of our farms; the management of
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+ the business of our tradesmen, large and small; of our churches, our
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+ philanthropic institutions our universities, and our governmental
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+ departments.
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+
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+
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+
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+ CHAPTER I
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+
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+ FUNDAMENTALS OF SCIENTIFIC MANAGEMENT
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+
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+ The principal object of management should be to secure the maximum
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+ prosperity for the employer, coupled with the maximum prosperity for
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+ each employee.
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+
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+ The words "maximum prosperity" are used, in their broad sense, to mean
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+ not only large dividends for the company or owner, but the development
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+ of every branch of the business to its highest state of excellence, so
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+ that the prosperity may be permanent. In the same way maximum prosperity
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+ for each employee means not only higher wages than are usually received
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+ by men of his class, but, of more importance still, it also means the
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+ development of each man to his state of maximum efficiency, so that he
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+ may be able to do, generally speaking, the highest grade of work for
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+ which his natural abilities fit him, and it further means giving him,
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+ when possible, this class of work to do.
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+
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+ It would seem to be so self-evident that maximum prosperity for the
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+ employer, coupled with maximum prosperity for the employee, ought to be
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+ the two leading objects of management, that even to state this fact
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+ should be unnecessary. And yet there is no question that, throughout the
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+ industrial world, a large part of the organization of employers, as well
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+ as employees, is for war rather than for peace, and that perhaps the
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+ majority on either side do not believe that it is possible so to arrange
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+ their mutual relations that their interests become identical.
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+
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+ The majority of these men believe that the fundamental interests of
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+ employees and employers are necessarily antagonistic. Scientific
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+ management, on the contrary, has for its very foundation the firm
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+ conviction that the true interests of the two are one and the same; that
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+ prosperity for the employer cannot exist through a long term of years
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+ unless it is accompanied by prosperity for the employee, and vice versa;
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+ and that it is possible to give the workman what he most wants--high
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+ wages--and the employer what he wants--a low labor cost--for his
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+ manufactures.
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+
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+ It is hoped that some at least of those who do not sympathize with each
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+ of these objects may be led to modify their views; that some employers,
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+ whose attitude toward their workmen has been that of trying to get the
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+ largest amount of work out of them for the smallest possible wages, may
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+ be led to see that a more liberal policy toward their men will pay them
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+ better; and that some of those workmen who begrudge a fair and even a
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+ large profit to their employers, and who feel that all of the fruits of
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+ their labor should belong to them, and that those for whom they work and
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+ the capital invested in the business are entitled to little or nothing,
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+ may be led to modify these views.
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+
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+ No one can be found who will deny that in the case of any single
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+ individual the greatest prosperity can exist only when that individual
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+ has reached his highest state of efficiency; that is, when he is turning
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+ out his largest daily output.
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+
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+ The truth of this fact is also perfectly clear in the case of two men
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+ working together. To illustrate: if you and your workman have become so
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+ skilful that you and he together are making two pairs of, shoes in a
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+ day, while your competitor and his workman are making only one pair, it
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+ is clear that after selling your two pairs of shoes you can pay your
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+ workman much higher wages than your competitor who produces only one
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+ pair of shoes is able to pay his man, and that there will still be
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+ enough money left over for you to have a larger profit than your
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+ competitor.
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+
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+ In the case of a more complicated manufacturing establishment, it should
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+ also be perfectly clear that the greatest permanent prosperity for the
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+ workman, coupled with the greatest prosperity for the employer, can be
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+ brought about only when the work of the establishment is done with the
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+ smallest combined expenditure of human effort, plus nature's resources,
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+ plus the cost for the use of capital in the shape of machines,
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+ buildings, etc. Or, to state the same thing in a different way: that the
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+ greatest prosperity can exist only as the result of the greatest
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+ possible productivity of the men and machines of the establishment--that
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+ is, when each man and each machine are turning out the largest possible
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+ output; because unless your men and your machines are daily turning out
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+ more work than others around you, it is clear that competition will
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+ prevent your paying higher wages to your workmen than are paid to those
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+ of your competitor. And what is true as to the possibility of paying
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+ high wages in the case of two companies competing close beside one
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+ another is also true as to whole districts of the country and even as to
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+ nations which are in competition. In a word, that maximum prosperity can
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+ exist only as the result of maximum productivity. Later in this paper
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+ illustrations will be given of several companies which are earning large
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+ dividends and at the same time paying from 30 per cent to 100 per cent
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+ higher wages to their men than are paid to similar men immediately
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+ around them, and with whose employers they are in competition. These
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+ illustrations will cover different types of work, from the most
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+ elementary to the most complicated.
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+
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+ If the above reasoning is correct, it follows that the most important
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+ object of both the workmen and the management should be the training and
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+ development of each individual in the establishment, so that he can do
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+ (at his fastest pace and with the maximum of efficiency) the highest
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+ class of work for which his natural abilities fit him.
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+
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+ These principles appear to be so self-evident that many men may think it
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+ almost childish to state them. Let us, however, turn to the facts, as
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+ they actually exist in this country and in England. The English and
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+ American peoples are the greatest sportsmen in the world. Whenever an
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+ American workman plays baseball, or an English workman plays cricket, it
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+ is safe to say that he strains every nerve to secure victory for his
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+ side. He does his very best to make the largest possible number of runs.
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+ The universal sentiment is so strong that any man who fails to give out
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+ all there is in him in sport is branded as a "quitter," and treated with
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+ contempt by those who are around him.
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+
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+ When the same workman returns to work on the following day, instead of
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+ using every effort to turn out the largest possible amount of work, in a
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+ majority of the cases this man deliberately plans to do as little as he
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+ safely can to turn out far less work than he is well able to do in many
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+ instances to do not more than one-third to one-half of a proper day's
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+ work. And in fact if he were to do his best to turn out his largest
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+ possible day's work, he would be abused by his fellow-workers for so
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+ doing, even more than if he had proved himself a "quitter" in sport.
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+ Under working, that is, deliberately working slowly so as to avoid doing
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+ a full day's work, "soldiering," as it is called in this country,
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+ "hanging it out," as it is called in England, "ca canae," as it is
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+ called in Scotland, is almost universal in industrial establishments,
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+ and prevails also to a large extent in the building trades; and the
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+ writer asserts without fear of contradiction that this constitutes the
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+ greatest evil with which the working-people of both England and America
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+ are now afflicted.
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+
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+ It will be shown later in this paper that doing away with slow working
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+ and "soldiering" in all its forms and so arranging the relations between
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+ employer and employs that each workman will work to his very best
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+ advantage and at his best speed, accompanied by the intimate cooperation
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+ with the management and the help (which the workman should receive) from
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+ the management, would result on the average in nearly doubling the
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+ output of each man and each machine. What other reforms, among those
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+ which are being discussed by these two nations, could do as much toward
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+ promoting prosperity, toward the diminution of poverty, and the
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+ alleviation of suffering? America and England have been recently
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+ agitated over such subjects as the tariff, the control of the large
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+ corporations on the one hand, and of hereditary power on the other hand,
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+ and over various more or less socialistic proposals for taxation, etc.
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+ On these subjects both peoples have been profoundly stirred, and yet
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+ hardly a voice has been raised to call attention to this vastly greater
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+ and more important subject of "soldiering," which directly and
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+ powerfully affects the wages, the prosperity, and the life of almost
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+ every working-man, and also quite as much the prosperity of every
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+ industrial, establishment in the nation.
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+
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+ The elimination of "soldiering" and of the several causes of slow
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+ working would so lower the cost of production that both our home and
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+ foreign markets would be greatly enlarged, and we could compete on more
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+ than even terms with our rivals. It would remove one of the fundamental
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+ causes for dull times, for lack of employment, and for poverty, and
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+ therefore would have a more permanent and far-reaching effect upon these
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+ misfortunes than any of the curative remedies that are now being used to
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+ soften their consequences. It would insure higher wages and make shorter
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+ working hours and better working and home conditions possible.
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+
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+ Why is it, then, in the face of the self-evident fact that maximum
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+ prosperity can exist only as the result of the determined effort of each
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+ workman to turn out each day his largest possible day's work, that the
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+ great majority of our men are deliberately doing just the opposite, and
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+ that even when the men have the best of intentions their work is in most
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+ cases far from efficient?
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+
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+ There are three causes for this condition, which may be briefly
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+ summarized as:
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+
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+ First. The fallacy, which has from time immemorial been almost universal
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+ among workmen, that a material increase in the output of each man or
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+ each machine in the trade would result in the end in throwing a large
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+ number of men out of work.
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+
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+ Second. The defective systems of management which are in common use, and
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+ which make it necessary for each workman to soldier, or work slowly, in
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+ order that he may protect his own best interests.
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+
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+ Third. The inefficient rule-of-thumb methods, which are still almost
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+ universal in all trades, and in practicing which our workmen waste a
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+ large part of their effort.
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+
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+ This paper will attempt to show the enormous gains which would result
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+ from the substitution by our workmen of scientific for rule-of-thumb
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+ methods.
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+
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+ To explain a little more fully these three causes:
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+
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+ First. The great majority of workmen still believe that if they were to
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+ work at their best speed they would be doing a great injustice to the
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+ whole trade by throwing a lot of men out of work, and yet the history of
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+ the development of each trade shows that each improvement, whether it be
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+ the invention of a new machine or the introduction of a better method,
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+ which results in increasing the productive capacity of the men in the
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+ trade and cheapening the costs, instead of throwing men out of work make
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+ in the end work for more men.
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+
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+ The cheapening of any article in common use almost immediately results
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+ in a largely increased demand for that article. Take the case of shoes,
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+ for instance. The introduction of machinery for doing every element of
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+ the work which was formerly done by hand has resulted in making shoes at
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+ a fraction of their former labor cost, and in selling them so cheap that
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+ now almost every man, woman, and child in the working-classes buys one
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+ or two pairs of shoes per year, and wears shoes all the time, whereas
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+ formerly each workman bought perhaps one pair of shoes every five years,
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+ and went barefoot most of the time, wearing shoes only as a luxury or as
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+ a matter of the sternest necessity. In spite of the enormously increased
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+ output of shoes per workman, which has come with shoe machinery, the
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+ demand for shoes has so increased that there are relatively more men
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+ working in the shoe industry now than ever before.
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+
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+ The workmen in almost every trade have before them an object lesson of
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+ this kind, and yet, because they are ignorant of the history of their
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+ own trade even, they still firmly believe, as their fathers did before
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+ them, that it is against their best interests for each man to turn out
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+ each day as much work as possible.
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+
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+ Under this fallacious idea a large proportion of the workmen of both
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+ countries each day deliberately work slowly so as to curtail the output.
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+ Almost every labor union has made, or is contemplating making, rules
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+ which have for their object curtailing the output of their members,
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+ and those men who have the greatest influence with the working-people,
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+ the labor leaders as well as many people with philanthropic feelings who
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+ are helping them, are daily spreading this fallacy and at the same time
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+ telling them that they are overworked.
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+
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+ A great deal has been and is being constantly said about "sweat-shop"
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+ work and conditions. The writer has great sympathy with those who are
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+ overworked, but on the whole a greater sympathy for those who are under
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+ paid. For every individual, however, who is overworked, there are a
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+ hundred who intentionally under work--greatly under work--every day of
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+ their lives, and who for this reason deliberately aid in establishing
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+ those conditions which in the end inevitably result in low wages. And
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+ yet hardly a single voice is being raised in an endeavor to correct this
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+ evil.
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+
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+ As engineers and managers, we are more intimately acquainted with these
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+ facts than any other class in the community, and are therefore best
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+ fitted to lead in a movement to combat this fallacious idea by educating
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+ not only the workmen but the whole of the country as to the true facts.
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+ And yet we are practically doing nothing in this direction, and are
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+ leaving this field entirely in the hands of the labor agitators (many of
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+ whom are misinformed and misguided), and of sentimentalists who are
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+ ignorant as to actual working conditions.
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+
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+ Second. As to the second cause for soldiering--the relations which exist
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+ between employers and employees under almost all of the systems of
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+ management which are in common use--it is impossible in a few words to
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+ make it clear to one not familiar with this problem why it is that the
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+ ignorance of employers as to the proper time in which work of various
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+ kinds should be done makes it for the interest of the workman to
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+ "soldier."
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+
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+ The writer therefore quotes herewith from a paper read before The
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+ American Society of Mechanical Engineers, in June, 1903, entitled "Shop
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+ Management," which it is hoped will explain fully this cause for
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+ soldiering:
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+
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+ "This loafing or soldiering proceeds from two causes. First, from the
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+ natural instinct and tendency of men to take it easy, which may be
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+ called natural soldiering. Second, from more intricate second thought
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+ and reasoning caused by their relations with other men, which may be
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+ called systematic soldiering."
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+
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+ "There is no question that the tendency of the average man (in all walks
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+ of life) is toward working at a slow, easy gait, and that it is only
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+ after a good deal of thought and observation on his part or as a result
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+ of example, conscience, or external pressure that he takes a more rapid
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+ pace."
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+
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+ "There are, of course, men of unusual energy, vitality, and ambition who
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+ naturally choose the fastest gait, who set up their own standards, and
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+ who work hard, even though it may be against their best interests. But
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+ these few uncommon men only serve by forming a contrast to emphasize the
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+ tendency of the average."
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+
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+ "This common tendency to 'take it easy' is greatly increased by bringing
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+ a number of men together on similar work and at a uniform standard rate
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+ of pay by the day."
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+
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+ "Under this plan the better men gradually but surely slow down their
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+ gait to that of the poorest and least efficient. When a naturally
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+ energetic man works for a few days beside a lazy one, the logic of the
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+ situation is unanswerable."
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+
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+ "Why should I work hard when that lazy fellow gets the same pay that I
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+ do and does only half as much work?"
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+
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+ "A careful time study of men working under these conditions will
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+ disclose facts which are ludicrous as well as pitiable."
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+
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+ "To illustrate: The writer has timed a naturally energetic workman who,
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+ while going and coming from work, would walk at a speed of from three to
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+ four miles per hour, and not infrequently trot home after a day's work.
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+ On arriving at his work he would immediately slow down to a speed of
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+ about one mile an hour. When, for example, wheeling a loaded
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+ wheelbarrow, he would go at a good fast pace even up hill in order to be
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+ as short a time as possible under load, and immediately on the return
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+ walk slow down to a mile an hour, improving every opportunity for delay
432
+ short of actually sitting down. In order to be sure not to do more than
433
+ his lazy neighbor, he would actually tire himself in his effort to go
434
+ slow."
435
+
436
+ "These men were working under a foreman of good reputation and highly
437
+ thought of by his employer, who, when his attention was called to this
438
+ state of things, answered: 'Well, I can keep them from sitting down, but
439
+ the devil can't make them get a move on while they are at work.'"
440
+
441
+ "The natural laziness of men is serious, but by far the greatest evil
442
+ from which both workmen and employers are suffering is the systematic
443
+ soldiering which is almost universal under all of the ordinary schemes
444
+ of management and which results from a careful study on the part of the
445
+ workmen of what will promote their best interests."
446
+
447
+ "The writer was much interested recently in hearing one small but
448
+ experienced golf caddy boy of twelve explaining to a green caddy, who
449
+ had shown special energy and interest, the necessity of going slow and
450
+ lagging behind his man when he came up to the ball, showing him that
451
+ since they were paid by the hour, the faster they went the less money
452
+ they got, and finally telling him that if he went too fast the other
453
+ boys would give him a licking."
454
+
455
+ "This represents a type of systematic soldiering which is not, however,
456
+ very serious, since it is done with the knowledge of the employer, who
457
+ can quite easily break it up if he wishes."
458
+
459
+ "The greater part of the systematic soldiering, however, is done by the
460
+ men with the deliberate object of keeping their employers ignorant of
461
+ how fast work can be done."
462
+
463
+ "So universal is soldiering for this purpose that hardly a competent
464
+ workman can be found in a large establishment, whether he works by the
465
+ day or on piece work, contract work, or under any of the ordinary
466
+ systems, who does not devote a considerable part of his time to studying
467
+ just how slow he can work and still convince his employer that he is
468
+ going at a good pace."
469
+
470
+ "The causes for this are, briefly, that practically all employers
471
+ determine upon a maximum sum which they feel it is right for each of
472
+ their classes of employees to earn per day, whether their men work by
473
+ the day or piece."
474
+
475
+ "Each workman soon finds out about what this figure is for his
476
+ particular case, and he also realizes that when his employer is
477
+ convinced that a man is capable of doing more work than he has done, he
478
+ will find sooner or later some way of compelling him to do it with
479
+ little or no increase of pay."
480
+
481
+ "Employers derive their knowledge of how much of a given class of work
482
+ can be done in a day from either their own experience, which has
483
+ frequently grown hazy with age, from casual and unsystematic observation
484
+ of their men, or at best from records which are kept, showing the
485
+ quickest time in which each job has been done. In many cases the
486
+ employer will feel almost certain that a given job can be done faster
487
+ than it has been, but he rarely cares to take the drastic measures
488
+ necessary to force men to do it in the quickest time, unless he has an
489
+ actual record proving conclusively how fast the work can be done."
490
+
491
+ "It evidently becomes for each man's interest, then, to see that no job
492
+ is done faster than it has been in the past. The younger and less
493
+ experienced men are taught this by their elders, and all possible
494
+ persuasion and social pressure is brought to bear upon the greedy and
495
+ selfish men to keep them from making new records which result in
496
+ temporarily increasing their wages, while all those who come after them
497
+ are made to work harder for the same old pay."
498
+
499
+ "Under the best day work of the ordinary type, when accurate records are
500
+ kept of the amount of work done by each man and of his efficiency, and
501
+ when each man's wages are raised as he improves, and those who fail to
502
+ rise to a certain standard are discharged and a fresh supply of
503
+ carefully selected men are given work in their places, both the natural
504
+ loafing and systematic soldiering can be largely broken up. This can
505
+ only be done, however, when the men are thoroughly convinced that there
506
+ is no intention of establishing piece work even in the remote future,
507
+ and it is next to impossible to make men believe this when the work is
508
+ of such a nature that they believe piece work to be practicable. In most
509
+ cases their fear of making a record which will be used as a basis for
510
+ piece work will cause them to soldier as much as they dare."
511
+
512
+ "It is, however, under piece work that the art of systematic soldiering
513
+ is thoroughly developed; after a workman has had the price per piece of
514
+ the work he is doing lowered two or three times as a result of his
515
+ having worked harder and increased his output, he is likely entirely to
516
+ lose sight of his employer's side of the case and become imbued with a
517
+ grim determination to have no more cuts if soldiering can prevent it.
518
+ Unfortunately for the character of the workman, soldiering involves a
519
+ deliberate attempt to mislead and deceive his employer, and thus upright
520
+ and straightforward workmen are compelled to become more or less
521
+ hypocritical. The employer is soon looked upon as an antagonist, if not
522
+ an enemy, and the mutual confidence which should exist between a leader
523
+ and his men, the enthusiasm, the feeling that they are all working for
524
+ the same end and will share in the results is entirely lacking.
525
+
526
+ "The feeling of antagonism under the ordinary piece-work system becomes
527
+ in many cases so marked on the part of the men that any proposition made
528
+ by their employers, however reasonable, is looked upon with suspicion,
529
+ and soldiering becomes such a fixed habit that men will frequently take
530
+ pains to restrict the product of machines which they are running when
531
+ even a large increase in output would involve no more work on their
532
+ part."
533
+
534
+ Third. As to the third cause for slow work, considerable space will
535
+ later in this paper be devoted to illustrating the great gain, both to
536
+ employers and employees, which results from the substitution of
537
+ scientific for rule-of-thumb methods in even the smallest details of the
538
+ work of every trade. The enormous saving of time and therefore increase
539
+ in the output which it is possible to effect through eliminating
540
+ unnecessary motions and substituting fast for slow and inefficient
541
+ motions for the men working in any of our trades can be fully realized
542
+ only after one has personally seen the improvement which results from a
543
+ thorough motion and time study, made by a competent man.
544
+
545
+ To explain briefly: owing to the fact that the workmen in all of our
546
+ trades have been taught the details of their work by observation of
547
+ those immediately around them, there are many different ways in common
548
+ use for doing the same thing, perhaps forty, fifty, or a hundred ways of
549
+ doing each act in each trade, and for the same reason there is a great
550
+ variety in the implements used for each class of work. Now, among the
551
+ various methods and implements used in each element of each trade there
552
+ is always one method and one implement which is quicker and better than
553
+ any of the rest.
554
+
555
+ And this one best method and best implement can only be discovered or
556
+ developed through a scientific study and analysis of all of the methods
557
+ and implements in use, together with accurate, minute, motion and time
558
+ study. This involves the gradual substitution of science for rule of
559
+ thumb throughout the mechanic arts.
560
+
561
+ This paper will show that the underlying philosophy of all of the old
562
+ systems of management in common use makes it imperative that each
563
+ workman shall be left with the final responsibility for doing his job
564
+ practically as he thinks best, with comparatively little help and advice
565
+ from the management. And it will also show that because of this
566
+ isolation of workmen, it is in most cases impossible for the men working
567
+ under these systems to do their work in accordance with the rules and
568
+ laws of a science or art, even where one exists.
569
+
570
+ The writer asserts as a general principle (and he proposes to give
571
+ illustrations tending to prove the fact later in this paper) that in
572
+ almost all of the mechanic arts the science which underlies each act of
573
+ each workman is so great and amounts to so much that the workman who is
574
+ best suited to actually doing the work is incapable of fully
575
+ understanding this science, without the guidance and help of those who
576
+ are working with him or over him, either through lack of education or
577
+ through insufficient mental capacity. In order that the work may be done
578
+ in accordance with scientific laws, it is necessary that there shall be
579
+ a far more equal division of the responsibility between the management
580
+ and the workmen than exists under any of the ordinary types of
581
+ management. Those in the management whose duty it is to develop this
582
+ science should also guide and help the workman in working under it, and
583
+ should assume a much larger share of the responsibility for results than
584
+ under usual conditions is assumed by the management.
585
+
586
+ The body of this paper will make it clear that, to work according to
587
+ scientific laws, the management must take over and perform much of the
588
+ work which is now left to the men; almost every act of the workman
589
+ should be preceded by one or more preparatory acts of the management
590
+ which enable him to do his work better and quicker than he otherwise
591
+ could. And each man should daily be taught by and receive the most
592
+ friendly help from those who are over him, instead of being, at the one
593
+ extreme, driven or coerced by his bosses, and at the other left to his
594
+ own unaided devices.
595
+
596
+ This close, intimate, personal cooperation between the management and
597
+ the men is of the essence of modern scientific or task management.
598
+
599
+ It will be shown by a series of practical illustrations that, through
600
+ this friendly cooperation, namely, through sharing equally in every
601
+ day's burden, all of the great obstacles (above described) to obtaining
602
+ the maximum output for each man and each machine in the establishment
603
+ are swept away. The 30 per cent to 100 per cent increase in wages which
604
+ the workmen are able to earn beyond what they receive under the old type
605
+ of management, coupled with the daily intimate shoulder to shoulder
606
+ contact with the management, entirely removes all cause for soldiering.
607
+ And in a few years, under this system, the workmen have before them the
608
+ object lesson of seeing that a great increase in the output per man
609
+ results in giving employment to more men, instead of throwing men out of
610
+ work, thus completely eradicating the fallacy that a larger output for
611
+ each man will throw other men out of work.
612
+
613
+ It is the writer's judgment, then, that while much can be done and
614
+ should be done by writing and talking toward educating not only workmen,
615
+ but all classes in the community, as to the importance of obtaining the
616
+ maximum output of each man and each machine, it is only through the
617
+ adoption of modern scientific management that this great problem can be
618
+ finally solved. Probably most of the readers of this paper will say that
619
+ all of this is mere theory. On the contrary, the theory, or philosophy,
620
+ of scientific management is just beginning to be understood, whereas the
621
+ management itself has been a gradual evolution, extending over a period
622
+ of nearly thirty years. And during this time the employees of one
623
+ company after another, including a large range and diversity of
624
+ industries, have gradually changed from the ordinary to the scientific
625
+ type of management. At least 50,000 workmen in the United States are now
626
+ employed under this system; and they are receiving from 30 per cent to
627
+ 100 per cent higher wages daily than are paid to men of similar caliber
628
+ with whom they are surrounded, while the companies employing them are
629
+ more prosperous than ever before. In these companies the output, per man
630
+ and per machine, has on an average been doubled. During all these years
631
+ there has never been a single strike among the men working under this
632
+ system. In place of the suspicious watchfulness and the more or less
633
+ open warfare which characterizes the ordinary types of management, there
634
+ is universally friendly cooperation between the management and the men.
635
+
636
+ Several papers have been written, describing the expedients which have
637
+ been adopted and the details which have been developed under scientific
638
+ management and the steps to be taken in changing from the ordinary to
639
+ the scientific type. But unfortunately most of the readers of these
640
+ papers have mistaken the mechanism for the true essence. Scientific
641
+ management fundamentally consists of certain broad general principles, a
642
+ certain philosophy, which can be applied in many ways, and a description
643
+ of what any one man or men may believe to be the best mechanism for
644
+ applying these general principles should in no way be confused with the
645
+ principles themselves.
646
+
647
+ It is not here claimed that any single panacea exists for all of the
648
+ troubles of the working-people or of employers. As long as some people
649
+ are born lazy or inefficient, and others are born greedy and brutal, as
650
+ long as vice and crime are with us, just so long will a certain amount
651
+ of poverty, misery, and unhappiness be with us Also. No system of
652
+ management, no single expedient--within the control of any man or any
653
+ set of men can insure continuous prosperity to either workmen or
654
+ employers. Prosperity depends upon so many factors entirely beyond the
655
+ control of any one set of men, any state, or even any one country, that
656
+ certain periods will inevitably come when both sides must suffer, more
657
+ or less. It is claimed, however, that under scientific management the
658
+ intermediate periods will be far more prosperous, far happier, and more
659
+ free from discord and dissension. And also, that the periods will be
660
+ fewer, shorter and the suffering less. And this will be particularly
661
+ true in any one town, any one section of the country, or any one state
662
+ which first substitutes the principles of scientific management for the
663
+ rule of thumb.
664
+
665
+ That these principles are certain to come into general use practically
666
+ throughout the civilized world, sooner or later, the writer is
667
+ profoundly convinced, and the sooner they come the better for all the
668
+ people.
669
+
670
+
671
+
672
+ CHAPTER II
673
+
674
+ THE PRINCIPLES OF SCIENTIFIC MANAGEMENT
675
+
676
+ The writer has found that there are three questions uppermost in the
677
+ minds of men when they become interested in scientific management.
678
+
679
+ First. Wherein do the principles of scientific management differ
680
+ essentially from those of ordinary management?
681
+
682
+ Second. Why are better results attained under scientific management than
683
+ under the other types?
684
+
685
+ Third. Is not the most important problem that of getting the right man
686
+ at the head of the company? And if you have the right man cannot the
687
+ choice of the type of management be safely left to him?
688
+
689
+ One of the principal objects of the following pages will be to give a
690
+ satisfactory answer to these questions.
691
+
692
+
693
+ THE FINEST TYPE OF ORDINARY MANAGEMENT
694
+
695
+ Before starting to illustrate the principles of scientific management,
696
+ or "task management" as it is briefly called, it seems desirable to
697
+ outline what the writer believes will be recognized as the best type of
698
+ management which is in common use. This is done so that the great
699
+ difference between the best of the ordinary management and scientific
700
+ management may be fully appreciated.
701
+
702
+ In an industrial establishment which employs say from 500 to 1000
703
+ workmen, there will be found in many cases at least twenty to thirty
704
+ different trades. The workmen in each of these trades have had their
705
+ knowledge handed down to them by word of mouth, through the many years
706
+ in which their trade has been developed from the primitive condition, in
707
+ which our far-distant ancestors each one practiced the rudiments of many
708
+ different trades, to the present state of great and growing subdivision
709
+ of labor, in which each man specializes upon some comparatively small
710
+ class of work.
711
+
712
+ The ingenuity of each generation has developed quicker and better
713
+ methods for doing every element of the work in every trade. Thus the
714
+ methods which are now in use may in a broad sense be said to be an
715
+ evolution representing the survival of the fittest and best of the ideas
716
+ which have been developed since the starting of each trade. However,
717
+ while this is true in a broad sense, only those who are intimately
718
+ acquainted with each of these trades are fully aware of the fact that in
719
+ hardly any element of any trade is there uniformity in the methods which
720
+ are used. Instead of having only one way which is generally accepted as
721
+ a standard, there are in daily use, say, fifty or a hundred different
722
+ ways of doing each element of the work. And a little thought will make
723
+ it clear that this must inevitably be the case, since our methods have
724
+ been handed down from man to man by word of mouth, or have, in most
725
+ cases, been almost unconsciously learned through personal observation.
726
+ Practically in no instances have they been codified or systematically
727
+ analyzed or described. The ingenuity and experience of each
728
+ generation--of each decade, even, have without doubt handed over better
729
+ methods to the next. This mass of rule-of-thumb or traditional knowledge
730
+ may be said to be the principal asset or possession of every tradesman.
731
+ Now, in the best of the ordinary types of management, the managers
732
+ recognize frankly the fact that the 500 or 1000 workmen, included in the
733
+ twenty to thirty trades, who are under them, possess this mass of
734
+ traditional knowledge, a large part of which is not in the possession of
735
+ the management. The management, of course, includes foremen and
736
+ superintendents, who themselves have been in most cases first-class
737
+ workers at their trades. And yet these foremen and superintendents know,
738
+ better than any one else, that their own knowledge and personal skill
739
+ falls far short of the combined knowledge and dexterity of all the
740
+ workmen under them. The most experienced managers therefore frankly
741
+ place before their workmen the problem of doing the work in the best and
742
+ most economical way. They recognize the task before them as that of
743
+ inducing each workman to use his best endeavors, his hardest work, all
744
+ his traditional knowledge, his skill, his ingenuity, and his
745
+ good-will--in a word, his "initiative," so as to yield the largest
746
+ possible return to his employer. The problem before the management,
747
+ then, may be briefly said to be that of obtaining the best initiative of
748
+ every workman. And the writer uses the word "initiative" in its broadest
749
+ sense, to cover all of the good qualities sought for from the men.
750
+
751
+ On the other hand, no intelligent manager would hope to obtain in any
752
+ full measure the initiative of his workmen unless he felt that he was
753
+ giving them something more than they usually receive from their
754
+ employers. Only those among the readers of this paper who have been
755
+ managers or who have worked themselves at a trade realize how far the
756
+ average workman falls short of giving his employer his full initiative.
757
+ It is well within the mark to state that in nineteen out of twenty
758
+ industrial establishments the workmen believe it to be directly against
759
+ their interests to give their employers their best initiative, and that
760
+ instead of working hard to do the largest possible amount of work and
761
+ the best quality of work for their employers, they deliberately work as
762
+ slowly as they dare while they at the same time try to make those over
763
+ them believe that they are working fast.*
764
+
765
+ [*Footnote: The writer has tried to make the reason for this unfortunate
766
+ state of things clear in a paper entitled "Shop Management," read before
767
+ the American Society of Mechanical Engineers.]
768
+
769
+ The writer repeats, therefore, that in order to have any hope of
770
+ obtaining the initiative of his workmen the manager must give some
771
+ special incentive to his men beyond that which is given to the average
772
+ of the trade. This incentive can be given in several different ways, as,
773
+ for example, the hope of rapid promotion or advancement; higher wages,
774
+ either in the form of generous piece-work prices or of a premium or
775
+ bonus of some kind for good and rapid work; shorter hours of labor;
776
+ better surroundings and working conditions than are ordinarily given,
777
+ etc., and, above all, this special incentive should be accompanied by
778
+ that personal consideration for, and friendly contact with, his workmen
779
+ which comes only from a genuine and kindly interest in the welfare of
780
+ those under him. It is only by giving a special inducement or
781
+ "incentive" of this kind that the employer can hope even approximately
782
+ to get the "initiative" of his workmen. Under the ordinary type of
783
+ management the necessity for offering the workman a special inducement
784
+ has come to be so generally recognized that a large proportion of those
785
+ most interested in the subject look upon the adoption of some one of the
786
+ modern schemes for paying men (such as piece work, the premium plan, or
787
+ the bonus plan, for instance) as practically the whole system of
788
+ management. Under scientific management, however, the particular pay
789
+ system which is adopted is merely one of the subordinate elements.
790
+
791
+ Broadly speaking, then, the best type of management in ordinary use may
792
+ be defined as management in which the workmen give their best initiative
793
+ and in return receive some special incentive from their employers. This
794
+ type of management will be referred to as the management of "initiative
795
+ and incentive" in contradistinction to scientific management, or task
796
+ management, with which it is to be compared.
797
+
798
+ The writer hopes that the management of "initiative and incentive" will
799
+ be recognized as representing the best type in ordinary use, and in fact
800
+ he believes that it will be hard to persuade the average manager that
801
+ anything better exists in the whole field than this type. The task which
802
+ the writer has before him, then, is the difficult one of trying to prove
803
+ in a thoroughly convincing way that there is another type of management
804
+ which is not only better but overwhelmingly better than the management
805
+ of "initiative and incentive."
806
+
807
+ The universal prejudice in favor of the management of "initiative and
808
+ incentive" is so strong that no mere theoretical advantages which can be
809
+ pointed out will be likely to convince the average manager that any
810
+ other system is better. It will be upon a series of practical
811
+ illustrations of the actual working of the two systems that the writer
812
+ will depend in his efforts to prove that scientific management is so
813
+ greatly superior to other types. Certain elementary principles, a
814
+ certain philosophy, will however be recognized as the essence of that
815
+ which is being illustrated in all of the practical examples which will
816
+ be given. And the broad principles in which the scientific system
817
+ differs from the ordinary or "rule-of-thumb" system are so simple in
818
+ their nature that it seems desirable to describe them before starting
819
+ with the illustrations.
820
+
821
+ Under the old type of management success depends almost entirely upon
822
+ getting the "initiative" of the workmen, and it is indeed a rare case in
823
+ which this initiative is really attained. Under scientific management
824
+ the "initiative" of the workmen (that is, their hard work, their
825
+ good-will, and their ingenuity) is obtained with absolute uniformity and
826
+ to a greater extent than is possible under the old system; and in
827
+ addition to this improvement on the part of the men, the managers assume
828
+ new burdens, new duties, and responsibilities never dreamed of in the
829
+ past. The managers assume, for instance, the burden of gathering
830
+ together all of the traditional knowledge which in the past has been
831
+ possessed by the workmen and then of classifying, tabulating, and
832
+ reducing this knowledge to rules, laws, and formulae which are immensely
833
+ helpful to the workmen in doing their daily work. In addition to
834
+ developing a science in this way, the management take on three other
835
+ types of duties which involve new and heavy burdens for themselves.
836
+
837
+ These new duties are grouped under four heads:
838
+
839
+ First. They develop a science for each element of a man's work, which
840
+ replaces the old rule-of.-thumb method.
841
+
842
+ Second. They scientifically select and then train, teach, and develop
843
+ the workman, whereas in the past he chose his own work and trained
844
+ himself as best he could.
845
+
846
+ Third. They heartily cooperate with the men so as to insure all of the
847
+ work being done in accordance with the principles of the science which
848
+ has been developed.
849
+
850
+ Fourth. There is an almost equal division of the work and the
851
+ responsibility between the management and the workmen. The management
852
+ take over all work for which they are better fitted than the workmen,
853
+ while in the past almost all of the work and the greater part of the
854
+ responsibility were thrown upon the men.
855
+
856
+ It is this combination of the initiative of the workmen, coupled with
857
+ the new types of work done by the management, that makes scientific
858
+ management so much more efficient than the old plan.
859
+
860
+ Three of these elements exist in many cases, under the management of
861
+ "initiative and incentive," in a small and rudimentary way, but they
862
+ are, under this management, of minor importance, whereas under
863
+ scientific management they form the very essence of the whole system.
864
+
865
+ The fourth of these elements, "an almost equal division of the
866
+ responsibility between the management and the workmen," requires further
867
+ explanation. The philosophy of the management of initiative and
868
+ incentive makes it necessary for each workman to bear almost the entire
869
+ responsibility for the general plan as well as for each detail of his
870
+ work, and in many cases for his implements as well. In addition to this
871
+ he must do all of the actual physical labor. The development of a
872
+ science, on the other hand, involves the establishment of many rules,
873
+ laws, and formulae which replace the judgment of the individual workman
874
+ and which can be effectively used only after having been systematically
875
+ recorded, indexed, etc. The practical use of scientific data also calls
876
+ for a room in which to keep the books, records*, etc., and a desk for
877
+ the planner to work at.
878
+
879
+ [*Footnote: For example, the records containing the data used under
880
+ scientific management in an ordinary machine-shop fill thousands of
881
+ pages.]
882
+
883
+ Thus all of the planning which under the old system was done by the
884
+ workman, as a result of his personal experience, must of necessity under
885
+ the new system be done by the management in accordance with the laws of
886
+ the science; because even if the workman was well suited to the
887
+ development and use of scientific data, it would be physically
888
+ impossible for him to work at his machine and at a desk at the same
889
+ time. It is also clear that in most cases one type of man is needed to
890
+ plan ahead and an entirely different type to execute the work.
891
+
892
+ The man in the planning room, whose specialty under scientific
893
+ management is planning ahead, invariably finds that the work can be done
894
+ better and more economically by a subdivision of the labor; each act of
895
+ each mechanic, for example, should be preceded by various preparatory
896
+ acts done by other men. And all of this involves, as we have said, "an
897
+ almost equal division of the responsibility and the work between the
898
+ management and the workman."
899
+
900
+ To summarize: Under the management of "initiative and incentive"
901
+ practically the whole problem is "up to the workman," while under
902
+ scientific management fully one-half of the problem is "up to the
903
+ management."
904
+
905
+ Perhaps the most prominent single element in modern scientific
906
+ management is the task idea. The work of every workman is fully planned
907
+ out by the management at least one day in advance, and each man receives
908
+ in most cases complete written instructions, describing in detail the
909
+ task which he is to accomplish, as well as the means to be used in doing
910
+ the work. And the work planned in advance in this way constitutes a task
911
+ which is to be solved, as explained above, not by the workman alone, but
912
+ in almost all cases by the joint effort of the workman and the
913
+ management. This task specifies not only what is to be done but how it
914
+ is to be done and the exact time allowed for doing it. And whenever the
915
+ workman succeeds in doing his task right, and within the time limit
916
+ specified, he receives an addition of from 30 per cent to 100 per cent
917
+ to his ordinary wages. These tasks are carefully planned, so that both
918
+ good and careful work are called for in their performance, but it should
919
+ be distinctly understood that in no case is the workman called upon to
920
+ work at a pace which would be injurious to his health. The task is
921
+ always so regulated that the man who is well suited to his job will
922
+ thrive while working at this rate during a long term of years and grow
923
+ happier and more prosperous, instead of being overworked. Scientific
924
+ management consists very largely in preparing for and carrying out these
925
+ tasks.
926
+
927
+ The writer is fully aware that to perhaps most of the readers of this
928
+ paper the four elements which differentiate the new management from the
929
+ old will at first appear to be merely high-sounding phrases; and he
930
+ would again repeat that he has no idea of convincing the reader of their
931
+ value merely through announcing their existence. His hope of carrying
932
+ conviction rests upon demonstrating the tremendous force and effect of
933
+ these four elements through a series of practical illustrations. It will
934
+ be shown, first, that they can be applied absolutely to all classes of
935
+ work, from the most elementary to the most intricate; and second, that
936
+ when they are applied, the results must of necessity be overwhelmingly
937
+ greater than those which it is possible to attain under the management
938
+ of initiative and incentive.
939
+
940
+ The first illustration is that of handling pig iron, and this work is
941
+ chosen because it is typical of perhaps the crudest and most elementary
942
+ form of labor which is performed by man. This work is done by men with
943
+ no other implements than their hands. The pig-iron handler stoops down,
944
+ picks up a pig weighing about 92 pounds, walks for a few feet or yards
945
+ and then drops it on to the ground or upon a pile. This work is so crude
946
+ and elementary in its nature that the writer firmly believes that it
947
+ would be possible to train an intelligent, gorilla so as to become a
948
+ more efficient pig-iron handler than any man can be. Yet it will be
949
+ shown that the science of handling pig iron is so great and amounts to
950
+ so much that it is impossible for the man who is best suited to this
951
+ type of work to understand the principles of this science, or even to
952
+ work in accordance with these principles without the aid of a man better
953
+ educated than he is. And the further illustrations to be given will make
954
+ it clear that in almost all of the mechanic arts the science which
955
+ underlies each workman's act is so great and amounts to so much that the
956
+ workman who is best suited actually to do the work is incapable (either
957
+ through lack of education or through insufficient mental capacity) of
958
+ understanding this science. This is announced as a general principle,
959
+ the truth of which will become apparent as one illustration after
960
+ another is given. After showing these four elements in the handling of
961
+ pig iron, several illustrations will be given of their application to
962
+ different kinds of work in the field of the mechanic arts, at intervals
963
+ in a rising scale, beginning with the simplest and ending with the more
964
+ intricate forms of labor.
965
+
966
+ One of the first pieces of work undertaken by us, when the writer
967
+ started to introduce scientific management into the Bethlehem Steel
968
+ Company, was to handle pig iron on task work. The opening of the Spanish
969
+ War found some 80,000 tons of pig iron placed in small piles in an open
970
+ field adjoining the works. Prices for pig iron had been so low that it
971
+ could not be sold at a profit, and it therefore had been stored. With
972
+ the opening of the Spanish War the price of pig iron rose, and this
973
+ large accumulation of iron was sold. This gave us a good opportunity to
974
+ show the workmen, as well as the owners and managers of the works, on a
975
+ fairly large scale the advantages of task work over the old-fashioned
976
+ day work and piece work, in doing a very elementary class of work.
977
+
978
+ The Bethlehem Steel Company had five blast furnaces, the product of
979
+ which had been handled by a pig-iron gang for many years. This gang, at
980
+ this time, consisted of about 75 men. They were good, average pig-iron
981
+ handlers, were under an excellent foreman who himself had been a
982
+ pig-iron handler, and the work was done, on the whole, about as fast and
983
+ as cheaply as it was anywhere else at that time.
984
+
985
+ A railroad switch was run out into the field, right along the edge of
986
+ the piles of pig iron. An inclined plank was placed against the side of
987
+ a car, and each man picked up from his pile a pig of iron weighing about
988
+ 92 pounds, walked up the inclined plank and dropped it on the end of the
989
+ car.
990
+
991
+ We found that this gang were loading on the average about 12 and a half
992
+ long tons per man per day. We were surprised to find, after studying the
993
+ matter, that a first-class pig-iron handler ought to handle between 47,
994
+ and 48 long tons per day, instead of 12 and a half tons. This task
995
+ seemed to us so very large that we were obliged to go over our work
996
+ several times before we were absolutely sure that we were right. Once we
997
+ were sure, however, that 47 tons was a proper day's work for a
998
+ first-class pig-iron handler, the task which faced us as managers under
999
+ the modern scientific plan was clearly before us. It was our duty to see
1000
+ that the 80,000 tons of pig iron was loaded on to the cars at the rate
1001
+ of 47 tons per man per day, in place of 12 and a half tons, at which
1002
+ rate the work was then being done. And it was further our duty to see
1003
+ that this work was done without bringing on a strike among the men,
1004
+ without any quarrel with the men, and to see that the men were happier
1005
+ and better contented when loading at the new rate of 47 tons than they
1006
+ were when loading at the old rate of 12 and a half tons.
1007
+
1008
+ Our first step was the scientific selection of the workman. In dealing
1009
+ with workmen under this type of management, it is an inflexible rule to
1010
+ talk to and deal with only one man at a time, since each workman has his
1011
+ own special abilities and limitations, and since we are not dealing with
1012
+ men in masses, but are trying to develop each individual man to his
1013
+ highest state of efficiency and prosperity. Our first step was to find
1014
+ the proper workman to begin with. We therefore carefully watched and
1015
+ studied these 75 men for three or four days, at the end of which time we
1016
+ had picked out four men who appeared to be physically able to handle pig
1017
+ iron at the rate of 47 tons per day. A careful study was then made of
1018
+ each of these men. We looked up their history as far back as practicable
1019
+ and thorough inquiries were made as to the character, habits, and the
1020
+ ambition of each of them. Finally we selected one from among the four as
1021
+ the most likely man to start with. He was a little Pennsylvania Dutchman
1022
+ who had been observed to trot back home for a mile or so after his work
1023
+ in the evening about as fresh as he was when he came trotting down to
1024
+ work in the morning. We found that upon wages of $1.15 a day he had
1025
+ succeeded in buying a small plot of ground, and that he was engaged in
1026
+ putting up the walls of a little house for himself in the morning before
1027
+ starting to work and at night after leaving. He also had the reputation
1028
+ of being exceedingly "close," that is, of placing a very high value on a
1029
+ dollar. As one man whom we talked to about him said, "A penny looks
1030
+ about the size of a cart-wheel to him." This man we will call Schmidt.
1031
+
1032
+ The task before us, then, narrowed itself down to getting Schmidt to
1033
+ handle 47 tons of pig iron per day and making him glad to do it. This
1034
+ was done as follows. Schmidt was called out from among the gang of
1035
+ pig-iron handlers and talked to somewhat in this way:
1036
+
1037
+ "Schmidt, are you a high-priced man?"
1038
+
1039
+ "Vell, I don't know vat you mean."
1040
+
1041
+ "Oh yes, you do. What I want to know is whether you are a high-priced
1042
+ man or not."
1043
+
1044
+ "Vell, I don't know vat you mean."
1045
+
1046
+ "Oh, come now, you answer my questions. What I want to find out is
1047
+ whether you are a high-priced man or one of these cheap fellows here.
1048
+ What I want to find out is whether you want to earn $1.85 a day or
1049
+ whether you are satisfied with $1.15, just the same as all those cheap
1050
+ fellows are getting."
1051
+
1052
+ "Did I vant $1.85 a day? Vas dot a high-priced man? Vell, yes, I vas a
1053
+ high-priced man."
1054
+
1055
+ "Oh, you're aggravating me. Of course you want $1.85 a day--every one
1056
+ wants it! You know perfectly well that that has very little to do with
1057
+ your being a high-priced man. For goodness' sake answer my questions,
1058
+ and don't waste any more of my time. Now come over here. You see that
1059
+ pile of pig iron?"
1060
+
1061
+ "Yes."
1062
+
1063
+ "You see that car?"
1064
+
1065
+ "Yes."
1066
+
1067
+ "Well, if you are a high-priced man, you will load that pig iron on that
1068
+ car tomorrow for $1.85. Now do wake up and answer my question. Tell me
1069
+ whether you are a high-priced man or not."
1070
+
1071
+ "Vell, did I got $1.85 for loading dot pig iron on dot car to-morrow?"
1072
+
1073
+ "Yes, of course you do, and you get $1.85 for loading a pile like that
1074
+ every day right through the year. That is what a high-priced man does,
1075
+ and you know it just as well as I do."
1076
+
1077
+ "Vell, dot's all right. I could load dot pig iron on the car to-morrow
1078
+ for $1.85, and I get it every day, don't I?"
1079
+
1080
+ "Certainly you do--certainly you do."
1081
+
1082
+ "Vell, den, I vas a high-priced man."
1083
+
1084
+ "Now, hold on, hold on. You know just as well as I do that a high-priced
1085
+ man has to do exactly as he's told from morning till night. You have
1086
+ seen this man here before, haven't you?"
1087
+
1088
+ "No, I never saw him."
1089
+
1090
+ "Well, if you are a high-priced man, you will do exactly as this man
1091
+ tells you tomorrow, from morning till night. When he tells you to pick
1092
+ up a pig and walk, you pick it up and you walk, and when he tells you to
1093
+ sit down and rest, you sit down. You do that right straight through the
1094
+ day. And what's more, no back talk. Now a high-priced man does just what
1095
+ he's told to do, and no back talk. Do you understand that? When this man
1096
+ tells you to walk, you walk; when he tells you to sit down, you sit
1097
+ down, and you don't talk back at him. Now you come on to work here
1098
+ to-morrow morning and I'll know before night whether you are really a
1099
+ high-priced man or not."
1100
+
1101
+ This seems to be rather rough talk. And indeed it would be if applied to
1102
+ an educated mechanic, or even an intelligent laborer. With a man of the
1103
+ mentally sluggish type of Schmidt it is appropriate and not unkind,
1104
+ since it is effective in fixing his attention on the high wages which he
1105
+ wants and away from what, if it were called to his attention, he
1106
+ probably would consider impossibly hard work.
1107
+
1108
+ What would Schmidt's answer be if he were talked to in a manner which is
1109
+ usual under the management of "initiative and incentive"? say, as
1110
+ follows:
1111
+
1112
+ "Now, Schmidt, you are a first-class pig-iron handler and know your
1113
+ business well. You have been handling at the rate of 12 and a half tons
1114
+ per day. I have given considerable study to handling pig iron, and feel
1115
+ sure that you could do a much larger day's work than you have been
1116
+ doing. Now don't you think that if you really tried you could handle 47
1117
+ tons of pig iron per day, instead of 12 and a half tons?"
1118
+
1119
+ What do you think Schmidt's answer would be to this?
1120
+
1121
+ Schmidt started to work, and all day long, and at regular intervals, was
1122
+ told by the man who stood over him with a watch, "Now pick up a pig and
1123
+ walk. Now sit down and rest. Now walk--now rest," etc. He worked when
1124
+ he was told to work, and rested when he was told to rest, and at
1125
+ half-past five in the afternoon had his 47 and a half tons loaded on the
1126
+ car. And he practically never failed to work at this pace and do the
1127
+ task that was set him during the three years that the writer was at
1128
+ Bethlehem. And throughout this time he averaged a little more than $1.85
1129
+ per day, whereas before he had never received over $1.15 per day, which
1130
+ was the ruling rate of wages at that time in Bethlehem. That is, he
1131
+ received 60 per cent. higher wages than were paid to other men who were
1132
+ not working on task work. One man after another was picked out and
1133
+ trained to handle pig iron at the rate of 47 and a half tons per day
1134
+ until all of the pig iron was handled at this rate, and the men were
1135
+ receiving 60 per cent. more wages than other workmen around them.
1136
+
1137
+ The writer has given above a brief description of three of the four
1138
+ elements which constitute the essence of scientific management: first,
1139
+ the careful selection of the workman, and, second and third, the method
1140
+ of first inducing and then training and helping the workman to work
1141
+ according to the scientific method. Nothing has as yet been said about
1142
+ the science of handling pig iron. The writer trusts, however, that
1143
+ before leaving this illustration the reader will be thoroughly convinced
1144
+ that there is a science of handling pig iron, and further that this
1145
+ science amounts to so much that the man who is suited to handle pig iron
1146
+ cannot possibly understand it, nor even work in accordance with the laws
1147
+ of this science, without the help of those who are over him.
1148
+
1149
+ The writer came into the machine-shop of the Midvale Steel Company in
1150
+ 1878, after having served an apprenticeship as a pattern-maker and as a
1151
+ machinist. This was close to the end of the long period of depression
1152
+ following the panic of 1873, and business was so poor that it was
1153
+ impossible for many mechanics to get work at their trades. For this
1154
+ reason he was obliged to start as a day laborer instead of working as a
1155
+ mechanic. Fortunately for him, soon after he came into the shop the
1156
+ clerk of the shop was found stealing. There was no one else available,
1157
+ and so, having more education than the other laborers (since he had been
1158
+ prepared for college) he was given the position of clerk. Shortly after
1159
+ this he was given work as a machinist in running one of the lathes, and,
1160
+ as he turned out rather more work than other machinists were doing on
1161
+ similar lathes, after several months was made gang boss over the lathes.
1162
+
1163
+ Almost all of the work of this shop had been done on piece work for
1164
+ several years. As was usual then, and in fact as is still usual in most
1165
+ of the shops in this country, the shop was really run by the workmen,
1166
+ and not by the bosses. The workmen together had carefully planned just
1167
+ how fast each job should be done, and they had set a pace for each
1168
+ machine throughout the shop, which was limited to about one-third of a
1169
+ good day's work. Every new workman who came into the shop was told at
1170
+ once by the other men exactly how much of each kind of work he was to
1171
+ do, and unless he obeyed these instructions he was sure before long to
1172
+ be driven out of the place by the men.
1173
+
1174
+ As soon as the writer was made gang-boss, one after another of the men
1175
+ came to him and talked somewhat as follows:
1176
+
1177
+ "Now, Fred we're very glad to see that you've been made gang-boss. You
1178
+ know the game all right, and we're sure that you're not likely to be a
1179
+ piece-work hog. You come along with us, and every-thing will be all
1180
+ right, but if you try breaking any of these rates you can be mighty sure
1181
+ that we'll throw you over the fence."
1182
+
1183
+ The writer told them plainly that he was now working on the side of the
1184
+ management, and that he proposed to do whatever he could to get a fair
1185
+ day's work out of the lathes. This immediately started a war; in most
1186
+ cases a friendly war, because the men who were under him were his
1187
+ personal friends, but none the less a war, which as time went on grew
1188
+ more and more bitter. The writer used every expedient to make them do a
1189
+ fair day's work, such as discharging or lowering the wages of the more
1190
+ stubborn men who refused to make any improvement, and such as lowering
1191
+ the piece-work price, hiring green men, and personally teaching them how
1192
+ to do the work, with the promise from them that when they had learned
1193
+ how, they would then do a fair day's work. While the men constantly
1194
+ brought such pressure to bear (both inside and outside the works) upon
1195
+ all those who started to increase their output that they were finally
1196
+ compelled to do about as the rest did, or else quit. No one who has not
1197
+ had this experience can have an idea of the bitterness which is
1198
+ gradually developed in such a struggle. In a war of this kind the
1199
+ workmen have one expedient which is usually effective. They use their
1200
+ ingenuity to contrive various ways in which the machines which they are
1201
+ running are broken or damaged--apparently by accident, or in the regular
1202
+ course of work--and this they always lay at the door of the foreman, who
1203
+ has forced them to drive the machine so hard that it is overstrained and
1204
+ is being ruined. And there are few foremen indeed who are able to stand
1205
+ up against the combined pressure of all of the men in the shop. In this
1206
+ case the problem was complicated by the fact that the shop ran both day
1207
+ and night.
1208
+
1209
+ The writer had two advantages, however, which are not possessed by the
1210
+ ordinary foreman, and these came, curiously enough, from the fact that
1211
+ he was not the son of a working man.
1212
+
1213
+ First, owing to the fact that he happened not to be of working parents,
1214
+ the owners of the company believed that he had the interest of the works
1215
+ more at heart than the other workmen, and they therefore had more
1216
+ confidence in his word than they did in that of the machinists who were
1217
+ under him. So that, when the machinists reported to the Superintendent
1218
+ that the machines were being smashed up because an incompetent foreman
1219
+ was overstraining them, the Superintendent accepted the word of the
1220
+ writer when he said that these men were deliberately breaking their
1221
+ machines as a part of the piece-work war which was going on, and he also
1222
+ allowed the writer to make the only effective answer to this Vandalism
1223
+ on the part of the men, namely: "There will be no more accidents to the
1224
+ machines in this shop. If any part of a machine is broken the man in
1225
+ charge of it must pay at least a part of the cost of its repair, and the
1226
+ fines collected in this way will all be handed over to the mutual
1227
+ beneficial association to help care for sick workmen." This soon stopped
1228
+ the willful breaking of machines.
1229
+
1230
+ Second. If the writer had been one of the workmen, and had lived where
1231
+ they lived, they would have brought such social pressure to bear upon
1232
+ him that it would have been impossible to have stood out against them.
1233
+ He would have been called "scab" and other foul names every time he
1234
+ appeared on the street, his wife would have been abused, and his
1235
+ children would have been stoned. Once or twice he was begged by some of
1236
+ his friends among the workmen not to walk home, about two and a half
1237
+ miles along the lonely path by the side of the railway. He was told that
1238
+ if he continued to do this it would be at the risk of his life. In all
1239
+ such cases, however, a display of timidity is apt to increase rather
1240
+ than diminish the risk, so the writer told these men to say to the other
1241
+ men in the shop that he proposed to walk home every night right up that
1242
+ railway track; that he never had carried and never would carry any
1243
+ weapon of any kind, and that they could shoot and be d------.
1244
+
1245
+ After about three years of this kind of struggling, the output of the
1246
+ machines had been materially increased, in many cases doubled, and as a
1247
+ result the writer had been promoted from one gang-boss-ship to another
1248
+ until he became foreman of the shop. For any right-minded man, however,
1249
+ this success is in no sense a recompense for the bitter relations which
1250
+ he is forced to maintain with all of those around him. Life which is one
1251
+ continuous struggle with other men is hardly worth living. His workman
1252
+ friends came to him continually and asked him, in a personal, friendly
1253
+ way, whether he would advise them, for their own best interest, to turn
1254
+ out more work. And, as a truthful man, he had to tell them that if he
1255
+ were in their place he would fight against turning out any more work,
1256
+ just as they were doing, because under the piece-work system they would
1257
+ be allowed to earn no more wages than they had been earning, and yet
1258
+ they would be made to work harder.
1259
+
1260
+ Soon after being made foreman, therefore, he decided to make a
1261
+ determined effort to in some way change the system of management, so
1262
+ that the interests of the workmen and the management should become the
1263
+ same, instead of antagonistic. This resulted, some three years later, in
1264
+ the starting of the type of management which is described in papers
1265
+ presented to the American Society of Mechanical Engineers entitled "A
1266
+ Piece-Rate System" and "Shop Management."
1267
+
1268
+ In preparation for this system the writer realized that the greatest
1269
+ obstacle to harmonious cooperation between the workmen and the
1270
+ management lay in the ignorance of the management as to what really
1271
+ constitutes a proper day's work for a workman. He fully realized that
1272
+ although he was foreman of the shop, the combined knowledge and skill of
1273
+ the workmen who were under him was certainly ten times as great as his
1274
+ own. He therefore obtained the permission of Mr. William Sellers, who
1275
+ was at that time the President of the Midvale Steel Company, to spend
1276
+ some money in a careful, scientific study of the time required to do
1277
+ various kinds of work.
1278
+
1279
+ Mr. Sellers allowed this more as a reward for having, to a certain
1280
+ extent, "made good" as foreman of the shop in getting more work out of
1281
+ the men, than for any other reason. He stated, however, that he did not
1282
+ believe that any scientific study of this sort would give results of
1283
+ much value.
1284
+
1285
+ Among several investigations which were undertaken at this time, one was
1286
+ an attempt to find some rule, or law, which would enable a foreman to
1287
+ know in advance how much of any kind of heavy laboring work a man who
1288
+ was well suited to his job ought to do in a day; that is, to study the
1289
+ tiring effect of heavy labor upon a first-class man. Our first step was
1290
+ to employ a young college graduate to look up all that had been written
1291
+ on the subject in English, German, and French. Two classes of
1292
+ experiments had been made: one by physiologists who were studying the
1293
+ endurance of the human animal, and the other by engineers who wished to
1294
+ determine what fraction of a horse-power a man-power was. These
1295
+ experiments had been made largely upon men who were lifting loads by
1296
+ means of turning the crank of a winch from which weights were suspended,
1297
+ and others who were engaged in walking, running, and lifting weights in
1298
+ various ways. However, the records of these investigations were so
1299
+ meager that no law of any value could be deduced from them. We therefore
1300
+ started a series of experiments of our own.
1301
+
1302
+ Two first-class laborers were selected, men who had proved themselves to
1303
+ be physically powerful and who were also good steady workers. These men
1304
+ were paid double wages during the experiments, and were told that they
1305
+ must work to the best of their ability at all times, and that we should
1306
+ make certain tests with them from time to time to find whether they were
1307
+ "soldiering" or not, and that the moment either one of them started to
1308
+ try to deceive us he would be discharged. They worked to the best of
1309
+ their ability throughout the time that they were being observed.
1310
+
1311
+ Now it must be clearly understood that in these experiments we were not
1312
+ trying to find the maximum work that a man could do on a short spurt or
1313
+ for a few days, but that our endeavor was to learn what really
1314
+ constituted a full day's work for a first-class man; the best day's work
1315
+ that a man could properly do, year in and year out, and still thrive
1316
+ under. These men were given all kinds of tasks, which were carried out
1317
+ each day under the close observation of the young college man who was
1318
+ conducting the experiments, and who at the same time noted with a
1319
+ stop-watch the proper time for all of the motions that were made by the
1320
+ men. Every element in any way connected with the work which we believed
1321
+ could have a bearing on the result was carefully studied and recorded.
1322
+ What we hoped ultimately to determine was what fraction of a horse-power
1323
+ a man was able to exert, that is, how many foot-pounds of work a man
1324
+ could do in a day.
1325
+
1326
+ After completing this series of experiments, therefore, each man's work
1327
+ for each day was translated into foot-pounds of energy, and to our
1328
+ surprise we found that there was no constant or uniform relation between
1329
+ the foot-pounds of energy which the man exerted during a day and the
1330
+ tiring effect of his work. On some kinds of work the man would be tired
1331
+ out when doing perhaps not more than one-eighth of a horse-power, while
1332
+ in others he would be tired to no greater extent by doing half a
1333
+ horse-power of work.
1334
+
1335
+ We failed, therefore, to find any law which was an accurate guide to the
1336
+ maximum day's work for a first-class workman.
1337
+
1338
+ A large amount of very valuable data had been obtained, which enabled us
1339
+ to know, for many kinds of labor, what was a proper day's work. It did
1340
+ not seem wise, however, at this time to spend any more money in trying
1341
+ to find the exact law which we were after. Some years later, when more
1342
+ money was available for this purpose, a second series of experiments was
1343
+ made, similar to the first, but some what more thorough.
1344
+
1345
+ This, however, resulted as the first experiments, in obtaining valuable
1346
+ information but not in the development of a law. Again, some years
1347
+ later, a third series of experiments was made, and this time no trouble
1348
+ was spared in our endeavor to make the work thorough. Every minute
1349
+ element which could in anyway affect the problem was carefully noted and
1350
+ studied, and two college men devoted about three months to the
1351
+ experiments. After this data was again translated into foot-pounds of
1352
+ energy exerted for each man each day, it became perfectly clear that
1353
+ there is no direct relation between the horse-power which a man
1354
+ exerts (that is, his foot-pounds of energy per day) and the tiring effect
1355
+ of the work on the man. The writer, however, was quite as firmly
1356
+ convinced as ever that some definite, clear-cut law existed as to what
1357
+ constitutes a full day's work for a first-class laborer, and our data
1358
+ had been so carefully collected and recorded that he felt sure that the
1359
+ necessary information was included somewhere in the records. The problem
1360
+ of developing this law from the accumulated facts was therefore handed
1361
+ over to Mr. Carl G. Barth, who is a better mathematician than any of the
1362
+ rest of us, and we decided to investigate the problem in a new way, by
1363
+ graphically representing each element of the work through plotting
1364
+ curves, which should give us, as it were, a bird's-eye view of every
1365
+ element. In a comparatively short time Mr. Barth had discovered the law
1366
+ governing the tiring effect of heavy labor on a first-class man. And it
1367
+ is so simple in its nature that it is truly remarkable that it should
1368
+ not have been discovered and clearly understood years before. The law
1369
+ which was developed is as follows:
1370
+
1371
+ The law is confined to that class of work in which the limit of a man's
1372
+ capacity is reached because he is tired out. It is the law of heavy
1373
+ laboring, corresponding to the work of the cart horse, rather than that
1374
+ of the trotter. Practically all such work consists of a heavy pull or a
1375
+ push on the man's arms, that is, the man's strength is exerted by either
1376
+ lifting or pushing something which he grasps in his hands. And the law
1377
+ is that for each given pull or push on the man's arms it is possible for
1378
+ the workman to be under load for only a definite percentage of the day.
1379
+ For example, when pig iron is being handled (each pig weighing 92
1380
+ pounds), a first-class workman can only be under load 43 per cent of the
1381
+ day. He must be entirely free from load during 57 per cent of the day.
1382
+ And as the load becomes lighter, the percentage of the day under which
1383
+ the man can remain under load increases. So that, if the workman is
1384
+ handling a half-pig, weighing 46 pounds, he can then be under load 58
1385
+ per cent of the day, and only has to rest during 42 per cent. As the
1386
+ weight grows lighter the man can remain under load during a larger and
1387
+ larger percentage of the day, until finally a load is reached which he
1388
+ can carry in his hands all day long without being tired out. When that
1389
+ point has been arrived at this law ceases to be useful as a guide to a
1390
+ laborer's endurance, and some other law must be found which indicates
1391
+ the man's capacity for work.
1392
+
1393
+ When a laborer is carrying a piece of pig iron weighing 92 pounds in his
1394
+ hands, it tires him about as much to stand still under the load as it
1395
+ does to walk with it, since his arm muscles are under the same severe
1396
+ tension whether he is moving or not. A man, however, who stands still
1397
+ under a load is exerting no horse-power whatever, and this accounts for
1398
+ the fact that no constant relation could be traced in various kinds of
1399
+ heavy laboring work between the foot-pounds of energy exerted and the
1400
+ tiring effect of the work on the man. It will also be clear that in all
1401
+ work of this kind it is necessary for the arms of the workman to be
1402
+ completely free from load (that is, for the workman to rest) at frequent
1403
+ intervals. Throughout the time that the man is under a heavy load the
1404
+ tissues of his arm muscles are in process of degeneration, and frequent
1405
+ periods of rest are required in order that the blood may have a chance
1406
+ to restore these tissues to their normal condition.
1407
+
1408
+ To return now to our pig-iron handlers at the Bethlehem Steel Company.
1409
+ If Schmidt had been allowed to attack the pile of 47 tons of pig iron
1410
+ without the guidance or direction of a man who understood the art, or
1411
+ science, of handling pig iron, in his desire to earn his high wages he
1412
+ would probably have tired himself out by 11 or 12 o'clock in the day. He
1413
+ would have kept so steadily at work that his muscles would not have had
1414
+ the proper periods of rest absolutely needed for recuperation, and he
1415
+ would have been completely exhausted early in the day. By having a man,
1416
+ however, who understood this law, stand over him and direct his work,
1417
+ day after day, until he acquired the habit of resting at proper
1418
+ intervals, he was able to work at an even gait all day long without
1419
+ unduly tiring himself.
1420
+
1421
+ Now one of the very first requirements for a man who is fit to handle
1422
+ pig iron as a regular occupation that he shall be so stupid and so
1423
+ phlegmatic that he more nearly resembles in his mental make-up the ox
1424
+ than any other type. The man who is mentally alert and intelligent is
1425
+ for this very reason entirely unsuited to what would, for him, be the
1426
+ grinding monotony of work of this character. Therefore the workman who
1427
+ is best suited to handling pig iron is unable to understand the real
1428
+ science of doing this class of work. He is so stupid that the word
1429
+ "percentage" has no meaning to him, and he must consequently be trained
1430
+ by a man more intelligent than himself into the habit of working in
1431
+ accordance with the laws of this science before he can be successful.
1432
+
1433
+ The writer trusts that it is now clear that even in the case of the most
1434
+ elementary form of labor that is known, there is a science, and that
1435
+ when the man best suited to this class of work has been carefully
1436
+ selected, when the science of doing the work has been developed, and
1437
+ when the carefully selected man has been trained to work in accordance
1438
+ with this science, the results obtained must of necessity be
1439
+ overwhelmingly greater than those which are possible under the plan of
1440
+ "initiative and incentive."
1441
+
1442
+ Let us, however, again turn to the case of these pig-iron handlers, and
1443
+ see whether, under the ordinary type of management, it would not have
1444
+ been possible to obtain practically the same results.
1445
+
1446
+ The writer has put the problem before many good managers, and asked them
1447
+ whether, under premium work, piece work, or any of the ordinary plans of
1448
+ management, they would be likely even to approximate 47 tons* per man per
1449
+ day, and not a man has suggested that an output of over 18 to 25 tons
1450
+ could be attained by any of the ordinary expedients. It will be remembered
1451
+ that the Bethlehem men were loading only 12 1/2 tons per man.
1452
+
1453
+ [*Footnote: Many people have questioned the accuracy of the statement
1454
+ that first-class workmen can load 47 1/2 tons of pig iron from the ground
1455
+ on to a car in a day. For those who are skeptical, therefore, the following
1456
+ data relating to this work are given:
1457
+
1458
+ First. That our experiments indicated the existence of the following
1459
+ law: that a first-class laborer, suited to such work as handling pig
1460
+ iron, could be under load only 42 per cent of the day and must be free
1461
+ from load 58 per cent of the day.
1462
+
1463
+ Second. That a man in loading pig iron from piles placed on the ground
1464
+ in an open field on to a car which stood on a track adjoining these
1465
+ piles, ought to handle (and that they did handle regularly) 47 1/2 long
1466
+ tons (2240 pounds per ton) per day.
1467
+
1468
+ That the price paid for loading this pig iron was 3.9 cents per ton, and
1469
+ that the men working at it averaged $1.85 per day, whereas, in the past,
1470
+ they had been paid only $1.15 per day.
1471
+
1472
+ In addition to these facts, the following are given:
1473
+
1474
+ 47 1/2 long tons equal 106,400 pounds of pig iron per day.
1475
+ At 92 pounds per pig, equals 1156 pigs per day.
1476
+ 42 per cent. of a day under load equals 600 minutes; multiplied by
1477
+ 0.42 equals 252 minutes under load.
1478
+ 252 minutes divided by 1156 pigs equals 0.22 minutes per pig under
1479
+ load.
1480
+
1481
+ A pig-iron handler walks on the level at the rate of one foot in 0.006
1482
+ minutes. The average distance of the piles of pig iron from the car was
1483
+ 36 feet. It is a fact, however, that many of the pig-iron handlers ran
1484
+ with their pig as soon as they reached the inclined plank. Many of them
1485
+ also would run down the plank after loading the car. So that when the
1486
+ actual loading went on, many of them moved at a faster rate than is
1487
+ indicated by the above figures. Practically the men were made to take a
1488
+ rest, generally by sitting down, after loading ten to twenty pigs. This
1489
+ rest was in addition to the time which it took them to walk back from
1490
+ the car to the pile. It is likely that many of those who are skeptical
1491
+ about the possibility of loading this amount of pig iron do not realize
1492
+ that while these men were walking back they were entirely free from
1493
+ load, and that therefore their muscles had, during that time, the
1494
+ opportunity for recuperation. It will be noted that with an average
1495
+ distance of 36 feet of the pig iron from the car, these men walked about
1496
+ eight miles under load each day and eight miles free from load.
1497
+
1498
+ If any one who is interested in these figures will multiply them and
1499
+ divide them, one into the other, in various ways, he will find that all
1500
+ of the facts stated check up exactly.]
1501
+
1502
+ To go into the matter in more detail, however: As to the scientific
1503
+ selection of the men, it is a fact that in this gang of 75 pig-iron
1504
+ handlers only about one man in eight was physically capable of handling
1505
+ 47 1/2 tons per day. With the very best of intentions, the other seven
1506
+ out of eight men were physically unable to work at this pace. Now the
1507
+ one man in eight who was able to do this work was in no sense superior
1508
+ to the other men who were working on the gang. He merely happened to be
1509
+ a man of the type of the ox,--no rare specimen of humanity, difficult to
1510
+ find and therefore very highly prized. On the contrary, he was a man so
1511
+ stupid that he was unfitted to do most kinds of laboring work, even. The
1512
+ selection of the man, then, does not involve finding some extraordinary
1513
+ individual, but merely picking out from among very ordinary men the few
1514
+ who are especially suited to this type of work. Although in this
1515
+ particular gang only one man in eight was suited to doing the work, we
1516
+ had not the slightest difficulty in getting all the men who were
1517
+ needed--some of them from inside of the works and others from the
1518
+ neighboring country--who were exactly suited to the job.
1519
+
1520
+ Under the management of "initiative and incentive" the attitude of the
1521
+ management is that of "putting the work up to the workmen." What
1522
+ likelihood would there be, then, under the old type of management, of
1523
+ these men properly selecting themselves for pig-iron handling? Would
1524
+ they be likely to get rid of seven men out of eight from their own gang
1525
+ and retain only the eighth man? No! And no expedient could be devised
1526
+ which would make these men properly select themselves. Even if they
1527
+ fully realized the necessity of doing so in order to obtain high wages
1528
+ (and they are not sufficiently intelligent properly to grasp this
1529
+ necessity), the fact that their friends or their brothers who were
1530
+ working right alongside of them would temporarily be thrown out of a job
1531
+ because they were not suited to this kind of work would entirely prevent
1532
+ them from properly selecting themselves, that is, from removing the
1533
+ seven out of eight men on the gang who were unsuited to pig-iron
1534
+ handling.
1535
+
1536
+ As to the possibility, under the old type of management, of inducing
1537
+ these pig-iron handlers (after they had been properly selected) to work
1538
+ in accordance with the science of doing heavy laboring, namely, having
1539
+ proper scientifically determined periods of rest in close sequence to
1540
+ periods of work. As has been indicated before, the essential idea of the
1541
+ ordinary types of management is that each workman has become more
1542
+ skilled in his own trade than it is possible for any one in the
1543
+ management to be, and that, therefore, the details of how the work shall
1544
+ best be done must be left to him. The idea, then, of taking one man
1545
+ after another and training him under a competent teacher into new
1546
+ working habits until he continually and habitually works in accordance
1547
+ with scientific laws, which have been developed by some one else, is
1548
+ directly antagonistic to the old idea that each workman can best
1549
+ regulate his own way of doing the work. And besides this, the man suited
1550
+ to handling pig iron is too stupid properly to train himself. Thus it
1551
+ will be seen that with the ordinary types of management the development
1552
+ of scientific knowledge to replace rule of thumb, the scientific
1553
+ selection of the men, and inducing the men to work in accordance with
1554
+ these scientific principles are entirely out of the question. And this
1555
+ because the philosophy of the old management puts the entire
1556
+ responsibility upon the workmen, while the philosophy of the new places
1557
+ a great part of it upon the management.
1558
+
1559
+ With most readers great sympathy will be aroused because seven out of
1560
+ eight of these pig-iron handlers were thrown out of a job. This sympathy
1561
+ is entirely wasted, because almost all of them were immediately given
1562
+ other jobs with the Bethlehem Steel Company. And indeed it should be
1563
+ understood that the removal of these men from pig-iron handling, for
1564
+ which they were unfit, was really a kindness to themselves, because it
1565
+ was the first step toward finding them work for which they were
1566
+ peculiarly fitted, and at which, after receiving proper training, they
1567
+ could permanently and legitimately earn higher wages.
1568
+
1569
+ Although the reader may be convinced that there is a certain science
1570
+ back of the handling of pig iron, still it is more than likely that he
1571
+ is still skeptical as to the existence of a science for doing other
1572
+ kinds of laboring. One of the important objects of this paper is to
1573
+ convince its readers that every single act of every workman can be
1574
+ reduced to a science. With the hope of fully convincing the reader of
1575
+ this fact, therefore, the writer proposes to give several more simple
1576
+ illustrations from among the thousands which are at hand.
1577
+
1578
+ For example, the average man would question whether there is much of any
1579
+ science in the work of shoveling. Yet there is but little doubt, if any
1580
+ intelligent reader of this paper were deliberately to set out to find
1581
+ what may be called the foundation of the science of shoveling, that with
1582
+ perhaps 15 to 20 hours of thought and analysis he would be almost sure
1583
+ to have arrived at the essence of this science. On the other hand, so
1584
+ completely are the rule-of-thumb ideas still dominant that the writer
1585
+ has never met a single shovel contractor to whom it had ever even
1586
+ occurred that there was such a thing as the science of shoveling. This
1587
+ science is so elementary as to be almost self-evident.
1588
+
1589
+ For a first-class shoveler there is a given shovel load at which he will
1590
+ do his biggest day's work. What is this shovel load? Will a first-class
1591
+ man do more work per day with a shovel load of 5 pounds, 10 pounds, 15
1592
+ pounds, 20, 25, 30, or 40 pounds? Now this is a question which can be
1593
+ answered only through carefully made experiments. By first selecting two
1594
+ or three first-class shovelers, and paying them extra wages for doing
1595
+ trustworthy work, and then gradually varying the shovel load and having
1596
+ all the conditions accompanying the work carefully observed for several
1597
+ weeks by men who were used to experimenting, it was found that a
1598
+ first-class man would do his biggest day's work with a shovel load of
1599
+ about 21 pounds. For instance, that this man would shovel a larger
1600
+ tonnage per day with a 21-pound load than with a 24-pound load or than
1601
+ with an 18-pound load on his shovel. It is, of course, evident that no
1602
+ shoveler can always take a load of exactly 21 pounds on his shovel, but
1603
+ nevertheless, although his load may vary 3 or 4 pounds one way or the
1604
+ other, either below or above the 21 pounds, he will do his biggest day's
1605
+ work when his average for the day is about 21 pounds.
1606
+
1607
+ The writer does not wish it to be understood that this is the whole of
1608
+ the art or science of shoveling. There are many other elements, which
1609
+ together go to make up this science. But he wishes to indicate the
1610
+ important effect which this one piece of scientific knowledge has upon
1611
+ the work of shoveling.
1612
+
1613
+ At the works of the Bethlehem Steel Company, for example, as a result of
1614
+ this law, instead of allowing each shoveler to select and own his own
1615
+ shovel, it became necessary to provide some 8 to 10 different kinds of
1616
+ shovels, etc., each one appropriate to handling a given type of material
1617
+ not only so as to enable the men to handle an average load of 21 pounds,
1618
+ but also to adapt the shovel to several other requirements which become
1619
+ perfectly evident when this work is studied as a science. A large shovel
1620
+ tool room was built, in which were stored not only shovels but carefully
1621
+ designed and standardized labor implements of all kinds, such as picks,
1622
+ crowbars, etc. This made it possible to issue to each workman a shovel
1623
+ which would hold a load of 21 pounds of whatever class of material they
1624
+ were to handle: a small shovel for ore, say, or a large one for ashes.
1625
+ Iron ore is one of the heavy materials which are handled in a works of
1626
+ this kind, and rice coal, owing to the fact that it is so slippery on
1627
+ the shovel, is one of the lightest materials. And it was found on
1628
+ studying the rule-of-thumb plan at the Bethlehem Steel Company, where
1629
+ each shoveler owned his own shovel, that he would frequently go from
1630
+ shoveling ore, with a load of about 30 pounds per shovel, to handling
1631
+ rice coal, with a load on the same shovel of less than 4 pounds. In the
1632
+ one case, he was so overloaded that it was impossible for him to do a
1633
+ full day's work, and in the other case he was so ridiculously
1634
+ underloaded that it was manifestly impossible to even approximate a
1635
+ day's work.
1636
+
1637
+ Briefly to illustrate some of the other elements which go to make up
1638
+ the science of shoveling, thousands of stop-watch observations were made
1639
+ to study just how quickly a laborer, provided in each case with the
1640
+ proper type of shovel, can push his shovel into the pile of materials
1641
+ and then draw it out properly loaded. These observations were made first
1642
+ when pushing the shovel into the body of the pile. Next when shoveling
1643
+ on a dirt bottom, that is, at the outside edge of the pile, and next
1644
+ with a wooden bottom, and finally with an iron bottom. Again a similar
1645
+ accurate time study was made of the time required to swing the shovel
1646
+ backward and then throw the load for a given horizontal distance,
1647
+ accompanied by a given height. This time study was made for various
1648
+ combinations of distance and height. With data of this sort before him,
1649
+ coupled with the law of endurance described in the case of the pig-iron
1650
+ handlers, it is evident that the man who is directing shovelers can
1651
+ first teach them the exact methods which should be employed to use their
1652
+ strength to the very best advantage, and can then assign them daily
1653
+ tasks which are so just that the workman can each day be sure of earning
1654
+ the large bonus which is paid whenever he successfully performs this
1655
+ task.
1656
+
1657
+ There were about 600 shovelers and laborers of this general class in the
1658
+ yard of the Bethlehem Steel Company at this time. These men were
1659
+ scattered in their work over a yard which was, roughly, about two miles
1660
+ long and half a mile wide. In order that each workman should be given
1661
+ his proper implement and his proper instructions for doing each new job,
1662
+ it was necessary to establish a detailed system for directing men in
1663
+ their work, in place of the old plan of handling them in large groups,
1664
+ or gangs, under a few yard foremen. As each workman came into the works
1665
+ in the morning, he took out of his own special pigeonhole, with his
1666
+ number on the outside, two pieces of paper, one of which stated just
1667
+ what implements he was to get from the tool room and where he was to
1668
+ start to work, and the second of which gave the history of his previous
1669
+ day's work; that is, a statement of the work which he had done, how much
1670
+ he had earned the day before, etc. Many of these men were foreigners and
1671
+ unable to read and write, but they all knew at a glance the essence of
1672
+ this report, because yellow paper showed the man that he had failed to
1673
+ do his full task the day before, and informed him that he had not earned
1674
+ as much as $1.85 a day, and that none but high-priced men would be
1675
+ allowed to stay permanently with this gang. The hope was further
1676
+ expressed that he would earn his full wages on the following day. So
1677
+ that whenever the men received white slips they knew that everything was
1678
+ all right, and whenever they received yellow slips they realized that
1679
+ they must do better or they would be shifted to some other class of
1680
+ work.
1681
+
1682
+ Dealing with every workman as a separate individual in this way involved
1683
+ the building of a labor office for the superintendent and clerks who
1684
+ were in charge of this section of the work. In this office every
1685
+ laborer's work was planned out well in advance, and the workmen were all
1686
+ moved from place to place by the clerks with elaborate diagrams or maps
1687
+ of the yard before them, very much as chessmen are moved on a
1688
+ chess-board, a telephone and messenger system having been installed for
1689
+ this purpose. In this way a large amount of the time lost through having
1690
+ too many men in one place and too few in another, and through waiting
1691
+ between jobs, was entirely eliminated. Under the old system the workmen
1692
+ were kept day after day in comparatively large gangs, each under a
1693
+ single foreman, and the gang was apt to remain of pretty nearly the same
1694
+ size whether there was much or little of the particular kind of work on
1695
+ hand which this foreman had under his charge, since each gang had to be
1696
+ kept large enough to handle whatever work in its special line was likely
1697
+ to come along.
1698
+
1699
+ When one ceases to deal with men in large gangs or groups, and proceeds
1700
+ to study each workman as an individual, if the workman fails to do his
1701
+ task, some competent teacher should be sent to show him exactly how his
1702
+ work can best be done, to guide, help, and encourage him, and, at the
1703
+ same time, to study his possibilities as a workman. So that, under the
1704
+ plan which individualizes each workman, instead of brutally discharging
1705
+ the man or lowering his wages for failing to make good at once, he is
1706
+ given the time and the help required to make him proficient at his
1707
+ present job, or he is shifted to another class of work for which he is
1708
+ either mentally or physically better suited.
1709
+
1710
+ All of this requires the kindly cooperation of the management, and
1711
+ involves a much more elaborate organization and system than the
1712
+ old-fashioned herding of men in large gangs. This organization
1713
+ consisted, in this case, of one set of men, who were engaged in the
1714
+ development of the science of laboring through time study, such as has
1715
+ been described above; another set of men, mostly skilled laborers
1716
+ themselves, who were teachers, and who helped and guided the men in
1717
+ their work; another set of tool-room men who provided them with the
1718
+ proper implements and kept them in perfect order, and another set of
1719
+ clerks who planned the work well in advance, moved the men with the
1720
+ least loss of time from one place to another, and properly recorded each
1721
+ man's earnings, etc. And this furnishes an elementary illustration of
1722
+ what has been referred to as cooperation between the management and the
1723
+ workmen.
1724
+
1725
+ The question which naturally presents itself is whether an elaborate
1726
+ organization of this sort can be made to pay for itself; whether such an
1727
+ organization is not top-heavy. This question will best be answered by a
1728
+ statement of the results of the third year of working under this plan.
1729
+
1730
+
1731
+ Old Plan New Plan Task Work
1732
+ The number of yard laborers
1733
+ was reduced from between 400 & 600 down to about 140
1734
+ Average number of tons per
1735
+ man per day 16 59
1736
+ Average earnings per man
1737
+ per day $1.15 $1.88
1738
+ Average cost of handling a
1739
+ ton of 2240 lbs $0.072 $0.033
1740
+
1741
+ And in computing the low cost of $0.033 per ton, the office and
1742
+ tool-room expenses, and the wages of all labor superintendents, foremen,
1743
+ clerks, time-study men, etc., are included.
1744
+
1745
+ During this year the total saving of the new plan over the old amounted
1746
+ to $36,417.69, and during the six months following, when all of the work
1747
+ of the yard was on task work, the saving was at the rate of between
1748
+ $75,000 and $80,000 per year.
1749
+
1750
+ Perhaps the most important of all the results attained was the effect on
1751
+ the workmen themselves. A careful inquiry into the condition of these
1752
+ men developed the fact that out of the 140 workmen only two were said to
1753
+ be drinking men. This does not, of course, imply that many of them did
1754
+ not take an occasional drink. The fact is that a steady drinker would
1755
+ find it almost impossible to keep up with the pace which was set, so
1756
+ that they were practically all sober. Many, if not most of them, were
1757
+ saving money, and they all lived better than they had before. These men
1758
+ constituted the finest body of picked laborers that the writer has ever
1759
+ seen together, and they looked upon the men who were over them, their
1760
+ bosses and their teachers, as their very best friends; not as nigger
1761
+ drivers, forcing them to work extra hard for ordinary wages, but as
1762
+ friends who were teaching them and helping them to earn much higher
1763
+ wages than they had ever earned before.
1764
+
1765
+ It would have been absolutely impossible for any one to have stirred up
1766
+ strife between these men and their employers. And this presents a very
1767
+ simple though effective illustration of what is meant by the words
1768
+ "prosperity for the employee, coupled with prosperity for the employer,"
1769
+ the two principal objects of management. It is evident also that this
1770
+ result has been brought about by the application of the four fundamental
1771
+ principles of scientific management.
1772
+
1773
+ As another illustration of the value of a scientific study of the
1774
+ motives which influence workmen in their daily work, the loss of
1775
+ ambition and initiative will be cited, which takes place in workmen when
1776
+ they are herded into gangs instead of being treated as separate
1777
+ individuals. A careful analysis had demonstrated the fact that when
1778
+ workmen are herded together in gangs, each man in the gang becomes far
1779
+ less efficient than when his personal ambition is stimulated; that when
1780
+ men work in gangs, their individual efficiency falls almost invariably
1781
+ down to or below the level of the worst man in the gang; and that they
1782
+ are all pulled down instead of being elevated by being herded together.
1783
+ For this reason a general order had been issued in the Bethlehem Steel
1784
+ Works that not more than four men were to be allowed to work in a labor
1785
+ gang without a special permit, signed by the General Superintendent of
1786
+ the works, this special permit to extend for one week only. It was
1787
+ arranged that as far as possible each laborer should be given a separate
1788
+ individual task. As there were about 5000 men at work in the
1789
+ establishment, the General Superintendent had so much to do that there
1790
+ was but little time left for signing these special permits.
1791
+
1792
+ After gang work had been by this means broken up, an unusually fine set
1793
+ of ore shovelers had been developed, through careful selection and
1794
+ individual, scientific training. Each of these men was given a separate
1795
+ car to unload each day, and his wages depended upon his own personal
1796
+ work. The man who unloaded the largest amount of ore was paid the
1797
+ highest wages, and an unusual opportunity came for demonstrating the
1798
+ importance of individualizing each workman. Much of this ore came from
1799
+ the Lake Superior region, and the same ore was delivered both in
1800
+ Pittsburgh and in Bethlehem in exactly similar cars. There was a
1801
+ shortage of ore handlers in Pittsburgh, and hearing of the fine gang of
1802
+ laborers that had been developed at Bethlehem, one of the Pittsburgh
1803
+ steel works sent an agent to hire the Bethlehem men. The Pittsburgh men
1804
+ offered 4 9/10 cents a ton for unloading exactly the same ore, with the
1805
+ same shovels, from the same cars, that were unloaded in Bethlehem for 3
1806
+ 2/10 cents a ton. After carefully considering this situation, it was
1807
+ decided that it would be unwise to pay more than 3 2/10 cents per ton
1808
+ for unloading the Bethlehem cars, because, at this rate, the Bethlehem
1809
+ laborers were earning a little over $1.85 per man per day, and this
1810
+ price was 60 per cent more than the ruling rate of wages around
1811
+ Bethlehem.
1812
+
1813
+ A long series of experiments, coupled with close observation, had
1814
+ demonstrated the fact that when workmen of this caliber are given a
1815
+ carefully measured task, which calls for a big day's work on their part,
1816
+ and that when in return for this extra effort they are paid wages up to
1817
+ 60 per cent beyond the wages usually paid, that this increase in wages
1818
+ tends to make them not only more thrifty but better men in every way;
1819
+ that they live rather better, begin to save money, become more sober,
1820
+ and work more steadily. When, on the other hand, they receive much more
1821
+ than a 60 per cent increase in wages, many of them will work irregularly
1822
+ and tend to become more or less shiftless, extravagant, and dissipated.
1823
+ Our experiments showed, in other words, that it does not do for most men
1824
+ to get rich too fast.
1825
+
1826
+ After deciding, for this reason, not to raise the wages of our ore
1827
+ handlers, these men were brought into the office one at a time, and
1828
+ talked to somewhat as follows:
1829
+
1830
+ "Now, Patrick, you have proved to us that you are a high-priced man. You
1831
+ have been earning every day a little more than $1.85, and you are just
1832
+ the sort of man that we want to have in our ore-shoveling gang. A man
1833
+ has come here from Pittsburgh, ho is offering 4 9/10 cents per ton for
1834
+ handling ore while we can pay only 3 9/10 cents per ton. I think,
1835
+ therefore, that you had better apply to this man for a job. Of course,
1836
+ you know we are very sorry to have you leave us, but you have proved
1837
+ yourself a high-priced man, and we are very glad to see you get this
1838
+ chance of earning more money. Just remember, however, that at any time
1839
+ in the future, when you get out of a job, you can always come right back
1840
+ to us. There will always be a job for a high-priced man like you in our
1841
+ gang here."
1842
+
1843
+ Almost all of the ore handlers took this advice, and went to Pittsburgh,
1844
+ but in about six weeks most of them were again back in Bethlehem
1845
+ unloading ore at the old rate of 3 2/10 cents a ton. The writer had the
1846
+ following talk with one of these men after he had returned:
1847
+
1848
+ "Patrick, what are you doing back here? I thought we had gotten rid of
1849
+ you."
1850
+
1851
+ "'Well, Sir, I'll tell you how it was. When we got out there Jimmy and I
1852
+ were put on to a car with eight other men. We started to shovel the ore
1853
+ out just the same as we do here. After about half an hour I saw a little
1854
+ devil alongside of me doing pretty near nothing, so I said to him, 'Why
1855
+ don't you go to work? Unless we get the ore out of this car we won't get
1856
+ any money on pay-day.' He turned to me and said, 'Who in ------ are
1857
+ you?'
1858
+
1859
+ "'Well,' I said, 'that's none of your business'; and the little devil
1860
+ stood up to me and said, 'You'll be minding your own business, or I'll
1861
+ throw you off this car!' 'Well, I could have spit on him and drowned
1862
+ him, but the rest of the men put down their shovels and looked as if
1863
+ they were going to back him up; so I went round to Jimmy and said (so
1864
+ that the whole gang could hear it), 'Now, Jimmy, you and I will throw a
1865
+ shovel full whenever this little devil throws one, and not another
1866
+ shovel full.' So we watched him, and only shoveled when he shoveled.
1867
+
1868
+ "When pay-day came around, though, we had less money than we got here at
1869
+ Bethlehem. After that Jimmy and I went in to the boss, and asked him for
1870
+ a car to ourselves, the same as we got at Bethlehem, but he told us to
1871
+ mind our own business. And when another pay-day came around we had less
1872
+ money than we got here at Bethlehem, so Jimmy and I got the gang
1873
+ together and brought them all back here to work again."
1874
+
1875
+ When working each man for himself, these men were able to earn higher
1876
+ wages at 3 2/10 cents a ton than they could earn when they were paid 4
1877
+ 9/10 cents a ton on gang work; and this again shows the great gain which
1878
+ results from working according to even the most elementary of scientific
1879
+ principles. But it also shows that in the application of the most
1880
+ elementary principles it is necessary for the management to do their
1881
+ share of the work in cooperating with the workmen. The Pittsburgh
1882
+ managers knew just how the results had been attained at Bethlehem, but
1883
+ they were unwilling to go to the small trouble and expense required to
1884
+ plan ahead and assign a separate car to each shoveler, and then keep an
1885
+ individual record of each man's work, and pay him just what he had
1886
+ earned.
1887
+
1888
+ Bricklaying is one of the oldest of our trades.
1889
+
1890
+ For hundreds of years there has been little or no improvement made in
1891
+ the implements and materials used in this trade, nor in fact in the
1892
+ method of laying bricks. In spite of the millions of men who have
1893
+ practiced this trade, no great improvement has been evolved for many
1894
+ generations. Here, then, at least one would expect to find but little
1895
+ gain possible through scientific analysis and study. Mr. Frank B.
1896
+ Gilbreth, a member of our Society, who had himself studied bricklaying
1897
+ in his youth, became interested in the principles of scientific
1898
+ management, and decided to apply them to the art of bricklaying. He made
1899
+ an intensely interesting analysis and study of each movement of the
1900
+ bricklayer, and one after another eliminated all unnecessary movements
1901
+ and substituted fast for slow motions. He experimented with every minute
1902
+ element which in any way affects the speed and the tiring of the
1903
+ bricklayer.
1904
+
1905
+ He developed the exact position which each of the feet of the bricklayer
1906
+ should occupy with relation to the wall, the mortar box, and the pile of
1907
+ bricks, and so made it unnecessary for him to take a step or two toward
1908
+ the pile of bricks and back again each time a brick is laid.
1909
+
1910
+ He studied the best height for the mortar box and brick pile, and then
1911
+ designed a scaffold, with a table on it, upon which all of the materials
1912
+ are placed, so as to keep the bricks, the mortar, the man, and the wall
1913
+ in their proper relative positions. These scaffolds are adjusted, as the
1914
+ wall grows in height, for all of the bricklayers by a laborer especially
1915
+ detailed for this purpose, and by this means the bricklayer is saved the
1916
+ exertion of stooping down to the level of his feet for each brick and
1917
+ each trowel full of mortar and then straightening up again. Think of the
1918
+ waste of effort that has gone on through all these years, with each
1919
+ bricklayer lowering his body, weighing, say, 150 pounds, down two feet
1920
+ and raising it up again every time a brick (weighing about 5 pounds) is
1921
+ laid in the wall! And this each bricklayer did about one thousand times
1922
+ a day.
1923
+
1924
+ As a result of further study, after the bricks are unloaded from the
1925
+ cars, and before bringing them to the bricklayer, they are carefully
1926
+ sorted by a laborer, and placed with their best edge up on a simple
1927
+ wooden frame, constructed so as to enable him to take hold of each brick
1928
+ in the quickest time and in the most advantageous position. In this way
1929
+ the bricklayer avoids either having to turn the brick over or end for
1930
+ end to examine it before laying it, and he saves, also, the time taken
1931
+ in deciding which is the best edge and end to place on the outside of
1932
+ the wall. In most cases, also, he saves the time taken in disentangling
1933
+ the brick from a disorderly pile on the scaffold. This "pack" of bricks
1934
+ (as Mr. Gilbreth calls his loaded wooden frames) is placed by the helper
1935
+ in its proper position on the adjustable scaffold close to the mortar
1936
+ box.
1937
+
1938
+ We have all been used to seeing bricklayers tap each brick after it is
1939
+ placed on its bed of mortar several times with the end of the handle of
1940
+ the trowel so as to secure the right thickness for the joint. Mr.
1941
+ Gilbreth found that by tempering the mortar just right, the bricks could
1942
+ be readily bedded to the proper depth by a downward pressure of the hand
1943
+ with which they are laid. He insisted that his mortar mixers should give
1944
+ special attention to tempering the mortar, and so save the time consumed
1945
+ in tapping the brick.
1946
+
1947
+ Through all of this minute study of the motions to be made by the
1948
+ bricklayer in laying bricks under standard conditions, Mr. Gilbreth has
1949
+ reduced his movements from eighteen motions per brick to five, and even
1950
+ in one case to as low as two motions per brick. He has given all of the
1951
+ details of this analysis to the profession in the chapter headed "Motion
1952
+ Study," of his book entitled "Bricklaying System," published by Myron C.
1953
+ Clerk Publishing Company, New York and Chicago; E. F. N. Spon, of
1954
+ London.
1955
+
1956
+ An analysis of the expedients used by Mr. Gilbreth in reducing the
1957
+ motions of his bricklayers from eighteen to five shows that this
1958
+ improvement has been made in three different ways:
1959
+
1960
+ First. He has entirely dispensed with certain movements which the
1961
+ bricklayers in the past believed were necessary, but which a careful
1962
+ study and trial on his part have shown to be useless.
1963
+
1964
+ Second. He has introduced simple apparatus, such as his adjustable
1965
+ scaffold and his packets for holding the bricks, by means of which, with
1966
+ a very small amount of cooperation from a cheap laborer, he entirely
1967
+ eliminates a lot of tiresome and time-consuming motions which are
1968
+ necessary for the brick-layer who lacks the scaffold and the packet.
1969
+
1970
+ Third. He teaches his bricklayers to make simple motions with both
1971
+ hands at the same time, where before they completed a motion with the
1972
+ right hand and followed it later with one from the left hand.
1973
+
1974
+ For example, Mr. Gilbreth teaches his brick-layer to pick up a brick in
1975
+ the left hand at the same instant that he takes a trowel full of mortar
1976
+ with the right hand. This work with two hands at the same time is, of
1977
+ course, made possible by substituting a deep mortar box for the old
1978
+ mortar board (on which the mortar spread out so thin that a step or two
1979
+ had to be taken to reach it) and then placing the mortar box and the
1980
+ brick pile close together, and at the proper height on his new scaffold.
1981
+
1982
+ These three kinds of improvements are typical of the ways in which
1983
+ needless motions can be entirely eliminated and quicker types of
1984
+ movements substituted for slow movements when scientific motion study,
1985
+ as Mr. Gilbreth calls his analysis, time study, as the writer has called
1986
+ similar work, are, applied in any trade.
1987
+
1988
+ Most practical men would (knowing the opposition of almost all tradesmen
1989
+ to making any change in their methods and habits), however, be skeptical
1990
+ as to the possibility of actually achieving any large results from a
1991
+ study of this sort. Mr. Gilbreth reports that a few months ago, in a
1992
+ large brick building which he erected, he demonstrated on a commercial
1993
+ scale the great gain which is possible from practically applying his
1994
+ scientific study. With union bricklayers, in laying a factory wall,
1995
+ twelve inches thick, with two kinds of brick, faced and ruled joints on
1996
+ both sides of the wall, he averaged, after his selected workmen had
1997
+ become skilful in his new methods, 350 bricks per man per hour; whereas
1998
+ the average speed of doing this work with the old methods was, in that
1999
+ section of the country, 120 bricks per man per hour. His bricklayers
2000
+ were taught his new method of bricklaying by their foreman. Those who
2001
+ failed to profit by their teaching were dropped, and each man, as he
2002
+ became proficient under the new method, received a substantial (not a
2003
+ small) increase in his wages. With a view to individualizing his workmen
2004
+ and stimulating each man to do his best, Mr. Gilbreth also developed an
2005
+ ingenious method for measuring and recording the number of bricks laid
2006
+ by each man, and for telling each workman at frequent intervals how many
2007
+ bricks he had succeeded in laying.
2008
+
2009
+ It is only when this work is compared with the conditions which prevail
2010
+ under the tyranny of some of our misguided bricklayers' unions that the
2011
+ great waste of human effort which is going on will be realized. In one
2012
+ foreign city the bricklayers' union have restricted their men to 275
2013
+ bricks per day on work of this character when working for the city, and
2014
+ 375 per day when working for private owners. The members of this union
2015
+ are probably sincere in their belief that this restriction of output is
2016
+ a benefit to their trade. It should be plain to all men, however, that
2017
+ this deliberate loafing is almost criminal, in that it inevitably
2018
+ results in making every workman's family pay higher rent for their
2019
+ housing, and also in the end drives work and trade away from their city,
2020
+ instead of bringing it to it.
2021
+
2022
+ Why is it, in a trade which has been continually practiced since before
2023
+ the Christian era, and with implements practically the same as they now
2024
+ are, that this simplification of the bricklayer's movements, this great
2025
+ gain, has not been made before?
2026
+
2027
+ It is highly likely that many times during all of these years individual
2028
+ bricklayers have recognized the possibility of eliminating each of these
2029
+ unnecessary motions. But even if, in the past, he did invent each one of
2030
+ Mr. Gilbreth's improvements, no bricklayer could alone increase his
2031
+ speed through their adoption because it will be remembered that in all
2032
+ cases several bricklayers work together in a row and that the walls all
2033
+ around a building must grow at the same rate of speed. No one
2034
+ bricklayer, then, can work much faster than the one next to him. Nor has
2035
+ any one workman the authority to make other men cooperate with him to do
2036
+ faster work. It is only through enforced standardization of methods,
2037
+ enforced adoption of the best implements and working conditions, and
2038
+ enforced cooperation that this faster work can be assured. And the duty
2039
+ of enforcing the adoption of standards and of enforcing-this cooperation
2040
+ rests with the management alone. The management must supply continually
2041
+ one or more teachers to show each new man the new and simpler motions,
2042
+ and the slower men must be constantly watched and helped until they have
2043
+ risen to their proper speed. All of those who, after proper teaching,
2044
+ either will not or cannot work in accordance with the new methods and at
2045
+ the higher speed must be discharged by the management. The management
2046
+ must also recognize the broad fact that workmen will not submit to this
2047
+ more rigid standardization and will not work extra hard, unless they
2048
+ receive extra pay for doing it.
2049
+
2050
+ All of this involves an individual study of and treatment for each man,
2051
+ while in the past they have been handled in large groups.
2052
+
2053
+ The management must also see that those who prepare the bricks and the
2054
+ mortar and adjust the scaffold, etc., for the bricklayers, cooperate
2055
+ with them by doing their work just right and always on time; and they
2056
+ must also inform each bricklayer at frequent intervals as to the
2057
+ progress he is making, so that he may not unintentionally fall off in
2058
+ his pace. Thus it will be seen that it is the assumption by the
2059
+ management of new duties and new kinds of work never done by employers
2060
+ in the past that makes this great improvement possible, and that,
2061
+ without this new help from the management, the workman even with full
2062
+ knowledge of the new methods and with the best of intentions could not
2063
+ attain these startling results.
2064
+
2065
+ Mr. Gilbreth's method of bricklaying furnishes a simple illustration of
2066
+ true and effective cooperation. Not the type of cooperation in which a
2067
+ mass of workmen on one side together cooperate with the management; but
2068
+ that in which several men in the management (each one in his own
2069
+ particular way) help each workman individually, on the one hand, by
2070
+ studying his needs and his shortcomings and teaching him better and
2071
+ quicker methods, and, on the other hand, by seeing that all other
2072
+ workmen with whom he comes in contact help and cooperate with him by
2073
+ doing their part of the work right and fast.
2074
+
2075
+ The writer has gone thus fully into Mr. Gilbreth's method in order that
2076
+ it may be perfectly clear that this increase in output and that this
2077
+ harmony could not have been attained under the management of "initiative
2078
+ and incentive" (that is, by putting the problem up to the workman and
2079
+ leaving him to solve it alone) which has been the philosophy of the
2080
+ past. And that his success has been due to the use of the four elements
2081
+ which constitute the essence of scientific management.
2082
+
2083
+ First. The development (by the management, not the workman) of the
2084
+ science of bricklaying, with rigid rules for each motion of every man,
2085
+ and the perfection and standardization of all implements and working
2086
+ conditions.
2087
+
2088
+ Second. The careful selection and subsequent training of the bricklayers
2089
+ into first-class men, and the elimination of all men who refuse to or
2090
+ are unable to adopt the best methods.
2091
+
2092
+ Third. Bringing the first-class bricklayer and the science of
2093
+ bricklaying together, through the constant help and watchfulness of the
2094
+ management, and through paying each man a large daily bonus for working
2095
+ fast and doing what he is told to do.
2096
+
2097
+ Fourth. An almost equal division of the work and responsibility between
2098
+ the workman and the management. All day long the management work almost
2099
+ side by side with the men, helping, encouraging, and smoothing the way
2100
+ for them, while in the past they stood one side, gave the men but little
2101
+ help, and threw on to them almost the entire responsibility as to
2102
+ methods, implements, speed, and harmonious cooperation.
2103
+
2104
+ Of these four elements, the first (the development of the science of
2105
+ bricklaying) is the most interesting and spectacular. Each of the three
2106
+ others is, however, quite as necessary for success.
2107
+
2108
+ It must not be forgotten that back of all this, and directing it, there
2109
+ must be the optimistic, determined, and hard-working leader who can wait
2110
+ patiently as well as work.
2111
+
2112
+ In most cases (particularly when the work to be done is intricate in its
2113
+ nature) the "development of the science" is the most important of the
2114
+ four great elements of the new management. There are instances, however,
2115
+ in which the "scientific selection of the workman" counts for more than
2116
+ anything else.
2117
+
2118
+ A case of this type is well illustrated in the very simple though
2119
+ unusual work of inspecting bicycle balls.
2120
+
2121
+ When the bicycle craze was at its height some years ago several million
2122
+ small balls made of hardened steel were used annually in bicycle
2123
+ bearings. And among the twenty or more operations used in making steel
2124
+ balls, perhaps the most important was that of inspecting them after
2125
+ final polishing so as to remove all fire-cracked or otherwise imperfect
2126
+ balls before boxing.
2127
+
2128
+ The writer was given the task of systematizing the largest bicycle ball
2129
+ factory in this country. This company had been running for from eight to
2130
+ ten years on ordinary day work before he undertook its reorganization,
2131
+ so that the one hundred and twenty or more girls who were inspecting the
2132
+ balls were "old bands" and skilled at their jobs.
2133
+
2134
+ It is impossible even in the most elementary work to change rapidly from
2135
+ the old independence of individual day work to scientific cooperation.
2136
+
2137
+ In most cases, however, there exist certain imperfections in working
2138
+ conditions which can at once be improved with benefit to all concerned.
2139
+
2140
+ In this instance it was found that the inspectors (girls) were working
2141
+ ten and one-half hours per day (with a Saturday half holiday.)
2142
+
2143
+ Their work consisted briefly in placing a row of small polished steel
2144
+ balls on the back of the left hand, in the crease between two of the
2145
+ fingers pressed together, and while they were rolled over and over, they
2146
+ were minutely examined in a strong light, and with the aid of a magnet
2147
+ held in the right hand, the defective balls were picked out and thrown
2148
+ into especial boxes. Four kinds of defects were looked for-dented, soft,
2149
+ scratched, and fire-cracked--and they were mostly so minute as to be
2150
+ invisible to an eye not especially trained to this work. It required the
2151
+ closest attention and concentration, so that the nervous tension of the
2152
+ inspectors was considerable, in spite of the fact that they were
2153
+ comfortably seated and were not physically tired.
2154
+
2155
+ A most casual study made it evident that a very considerable part of the
2156
+ ten and one-half hours during which the girls were supposed to work was
2157
+ really spent in idleness because the working period was too long. It is
2158
+ a matter of ordinary common sense to plan working hours so that the
2159
+ workers can really "work while they work" and "play while they play,"
2160
+ and not mix the two.
2161
+
2162
+ Before the arrival of Mr. Sanford E. Thompson, who undertook a
2163
+ scientific study of the whole process, we decided, therefore, to shorten
2164
+ the working hours.
2165
+
2166
+ The old foreman who had been over the inspecting room for years was
2167
+ instructed to interview one after another of the better inspectors and
2168
+ the more influential girls and persuade them that they could do just as
2169
+ much work in ten hours each day as they had been doing in ten and
2170
+ one-half hours. Each girl was told that the proposition was to shorten
2171
+ the day's work to ten hours and pay them the same day's pay they were
2172
+ receiving for the ten and one-half hours.
2173
+
2174
+ In about two weeks the foreman reported that all of the girls he had
2175
+ talked to agreed that they could do their present work just as well in
2176
+ ten hours as in ten and one-half and that they approved of the change.
2177
+
2178
+ The writer had not been especially noted for his tact so he decided that
2179
+ it would be wise for him to display a little more of this quality by
2180
+ having the girls vote on the new proposition. This decision was hardly
2181
+ justified, however, for when the vote was taken the girls were unanimous
2182
+ that 10 1/2 hours was good enough for them and they wanted no innovation
2183
+ of any kind.
2184
+
2185
+ This settled the matter for the time being. A few months later tact was
2186
+ thrown to the winds and the working hours were arbitrarily shortened in
2187
+ successive steps to 10 hours, 9 1/2, 9, and 8 1/2 (the pay per day
2188
+ remaining the same); and with each shortening of the working day the
2189
+ output increased instead of diminishing.
2190
+
2191
+ The change from the old to the scientific method in this department was
2192
+ made under the direction of Mr. Sanford E. Thompson, perhaps the most
2193
+ experienced man in motion and time study in this country, under the
2194
+ general superintendence of Mr. H. L. Gantt.
2195
+
2196
+ In the Physiological departments of our universities experiments are
2197
+ regularly conducted to determine what is known as the "personal
2198
+ coefficient" of the man tested. This is done by suddenly bringing some
2199
+ object, the letter A or B for instance, within the range of vision of
2200
+ the subject, who, the instant he recognizes the letter has to do some
2201
+ definite thing, such as to press a particular electric button. The time
2202
+ which elapses from the instant the letter comes in view until the
2203
+ subject presses the button is accurately recorded by a delicate
2204
+ scientific instrument.
2205
+
2206
+ This test shows conclusively that there is a great difference in the
2207
+ "personal coefficient" of different men. Some individuals are born with
2208
+ unusually quick powers of perception accompanied by quick responsive
2209
+ action. With some the message is almost instantly transmitted from the
2210
+ eye to the brain, and the brain equally quickly responds by sending the
2211
+ proper message to the hand.
2212
+
2213
+ Men of this type are said to have a low "personal coefficient," while
2214
+ those of slow perception and slow action have a high "personal
2215
+ coefficient."
2216
+
2217
+ Mr. Thompson soon recognized that the quality most needed for bicycle
2218
+ ball inspectors was a low personal coefficient. Of course the ordinary
2219
+ qualities of endurance and industry were also called for.
2220
+
2221
+ For the ultimate good of the girls as well as the company, however, it
2222
+ became necessary to exclude, all girls who lacked a low "personal
2223
+ coefficient." And unfortunately this involved laying off many of the
2224
+ most intelligent, hardest working, and most trustworthy girls merely
2225
+ because they did not possess the quality of quick perception followed by
2226
+ quick action.
2227
+
2228
+ While the gradual selection of girls was going on other changes were
2229
+ also being made.
2230
+
2231
+ One of the dangers to be guarded against, when the pay of the man or
2232
+ woman is made in any way to depend on the quantity of the work done, is
2233
+ that in the effort to increase the quantity the quality is apt to
2234
+ deteriorate.
2235
+
2236
+ It is necessary in almost all cases, therefore, to take definite steps
2237
+ to insure against any falling off in quality before moving in any way
2238
+ towards an increase in quantity.
2239
+
2240
+ In the work of these particular girls quality was the very essence. They
2241
+ were engaged in picking out all defective balls.
2242
+
2243
+ The first step, therefore, was to make it impossible for them to slight
2244
+ their work without being, found out. This was accomplished through what
2245
+ is known as over-inspection. Each one of four of the most trust-worthy
2246
+ girls was given each day a lot of balls to inspect which had been
2247
+ examined the day before by one of the regular inspectors; the number
2248
+ identifying the lot to be over-inspected having been changed by the
2249
+ foreman so that none of the over-inspectors knew whose work they were
2250
+ examining. In addition to this one of the lots inspected by the four
2251
+ over-inspectors was examined on the following day by the chief
2252
+ inspector, selected on account of her especial accuracy and integrity.
2253
+
2254
+ An effective expedient was adopted for checking the honesty and accuracy
2255
+ of the over-inspection. Every two or three days a lot of balls was
2256
+ especially prepared by the foreman, who counted out a definite number of
2257
+ perfect balls, and added a recorded number of defective balls of each
2258
+ kind. Neither the inspectors nor the over-inspectors had any means of
2259
+ distinguishing this prepared lot from the regular commercial lots. And
2260
+ in this way all temptation to slight their work or make false returns
2261
+ was removed.
2262
+
2263
+ After insuring in this way against deterioration in quality, effective
2264
+ means were at once adopted to increase the output. Improved day work was
2265
+ substituted for the old slipshod method. An accurate daily record was
2266
+ kept both as to the quantity and quality of the work done in order to
2267
+ guard against any personal prejudice on the part of the foreman and to
2268
+ insure absolute impartiality and justice for each inspector. In a
2269
+ comparatively short time this record enabled the foreman to stir the
2270
+ ambition of all the inspectors by increasing the wages of those who
2271
+ turned out a large quantity and good quality, while at the same time
2272
+ lowering the pay of those who did indifferent work and discharging
2273
+ others who proved to be incorrigibly slow or careless. A careful
2274
+ examination was then made of the way in which each girl spent her time
2275
+ and an accurate time study was undertaken, through the use of a
2276
+ stop-watch and record blanks, to determine how fast each kind of
2277
+ inspection should be done, and to establish the exact conditions under
2278
+ which each girl could do her quickest and best work, while at the same
2279
+ time guarding against giving her a task so severe that there was danger
2280
+ from over fatigue or exhaustion. This investigation showed that the
2281
+ girls spent a considerable part of their time either in partial
2282
+ idleness, talking and half working, or in actually doing nothing.
2283
+
2284
+ Even when the hours of labor had been shortened from 10 1/2 to 8 1/2
2285
+ hours a close observation of the girls showed that after about an hour
2286
+ and one-half of consecutive work they began to get nervous. They
2287
+ evidently needed a rest. It is wise to stop short of the point at which
2288
+ overstrain begins, so we arranged for them to have a ten minutes period
2289
+ for recreation at the end of each hour and one quarter. During these
2290
+ recess periods (two of ten minutes each in the morning and two in the
2291
+ afternoon) they were obliged to stop work and were encouraged to leave
2292
+ their seats and get a complete change of occupation by walking around
2293
+ and talking, etc.
2294
+
2295
+ In one respect no doubt some people will say that these girls were
2296
+ brutally treated. They were seated so far apart that they could not
2297
+ conveniently talk while at work.
2298
+
2299
+ Shortening their hours of labor, however, and providing so far as we
2300
+ knew the most favorable working conditions made it possible for them to
2301
+ really work steadily instead of pretending to do so.
2302
+
2303
+ And it is only after this stage in the reorganization is reached, when
2304
+ the girls have been properly selected and on the one hand such
2305
+ precautions have been taken as to guard against the possibility of
2306
+ over-driving them, while, on the other hand, the temptation to slight
2307
+ their work has been removed and the most favorable working conditions
2308
+ have been established, that the final step should be taken which insures
2309
+ them what they most want, namely, high wages, and the employers what
2310
+ they most want, namely, the maximum output and best quality of work,
2311
+ -which means a low labor cost.
2312
+
2313
+ This step is to give each girl each day a carefully measured task which
2314
+ demands a full day's work from a competent operative, and also to give
2315
+ her a large premium or bonus whenever she accomplishes this task.
2316
+
2317
+ This was done in this case through establishing what is known as
2318
+ differential rate piece work.*
2319
+
2320
+ [*Footnote: See paper read before the American Society of Mechanical
2321
+ Engineers, by Fred. W. Taylor, Vol. XVI, p. 856, entitled "Piece Rate
2322
+ System."]
2323
+
2324
+ Under this system the pay of each girl was increased in proportion to
2325
+ the quantity of her output and also still more in proportion to the
2326
+ accuracy of her work.
2327
+
2328
+ As will be shown later, the differential rate (the lots inspected by the
2329
+ over-inspectors forming the basis for the differential) resulted in a
2330
+ large gain in the quantity of work done and at the same time in a marked
2331
+ improvement in the quality.
2332
+
2333
+ Before they finally worked to the best advantage it was found to be
2334
+ necessary to measure the output of each girl as often as once every
2335
+ hour, and to send a teacher to each individual who was found to be
2336
+ falling behind to find what was wrong, to straighten her out, and to
2337
+ encourage and help her to catch up.
2338
+
2339
+ There is a general principle back of this which should be appreciated by
2340
+ all of those who are especially interested in the management of men.
2341
+
2342
+ A reward, if it is to be effective in stimulating men to do their best
2343
+ work, must come soon after the work has been done. But few men are able
2344
+ to look forward for more than a week or perhaps at most a month, and
2345
+ work hard for a reward which they are to receive at the end of this
2346
+ time.
2347
+
2348
+ The average workman must be able to measure what he has accomplished and
2349
+ clearly see his reward at the end of each day if he is to do his best.
2350
+ And more elementary characters, such as the young girls inspecting
2351
+ bicycle balls, or children, for instance, should have proper
2352
+ encouragement either in the shape of personal attention from those over
2353
+ them or an actual reward in sight as often as once an hour.
2354
+
2355
+ This is one of the principal reasons why cooperation or "profit-sharing"
2356
+ either through selling stock to the employees or through dividends on
2357
+ wages received at the end of the year, etc., have been at the best only
2358
+ mildly effective in stimulating men to work hard. The nice time which
2359
+ they are sure to have to-day if they take things easily and go slowly
2360
+ proves more attractive than steady hard work with a possible reward to
2361
+ be shared with others six months later. A second reason for the
2362
+ inefficiency of profit-sharing schemes had been that no form of
2363
+ cooperation has yet been devised in which each individual is allowed
2364
+ free scope for his personal ambition. Personal ambition always has been
2365
+ and will remain a more powerful incentive to exertion than a desire for
2366
+ the general welfare. The few misplaced drones, who do the loafing and
2367
+ share equally in the profits, with the rest, under cooperation are sure
2368
+ to drag the better men down toward their level.
2369
+
2370
+ Other and formidable difficulties in the path of cooperative schemes
2371
+ are, the equitable division of the profits, and the fact that, while
2372
+ workmen are always ready to share the profits, they are neither able nor
2373
+ willing to share the losses. Further than this, in many cases, it is
2374
+ neither right nor just that they should share either the profits or the
2375
+ losses, since these may be due in great part to causes entirely beyond
2376
+ their influence or control, and to which they do not contribute.
2377
+
2378
+ To come back to the girls inspecting bicycle balls, however, the final
2379
+ outcome of all the changes was that thirty-five girls did the work
2380
+ formerly done by one hundred and twenty. And that the accuracy of the
2381
+ work at the higher speed was two-thirds greater than at the former slow
2382
+ speed.
2383
+
2384
+ The good that came to the girls was,
2385
+
2386
+ First. That they averaged from 80 to 100 per cent higher wages than they
2387
+ formerly received.
2388
+
2389
+ Second. Their hours of labor were shortened from 10 1/2 to 8 1/2 per day,
2390
+ with a Saturday half holiday. And they were given four recreation
2391
+ periods properly distributed through the day, which made overworking
2392
+ impossible for a healthy girl.
2393
+
2394
+ Third. Each girl was made to feel that she was the object of especial
2395
+ care and interest on the part of the management, and that if anything
2396
+ went wrong with her she could always have a helper and teacher in the
2397
+ management to lean upon.
2398
+
2399
+ Fourth. All young women should be given two consecutive days of rest
2400
+ (with pay) each month, to be taken whenever they may choose. It is my
2401
+ impression that these girls were given this privilege, although I am not
2402
+ quite certain on this point.
2403
+
2404
+ The benefits which came to the company from these changes were:
2405
+
2406
+ First. A substantial improvement in the quality of the product.
2407
+
2408
+ Second. A material reduction in the cost of inspection, in spite of the
2409
+ extra expense involved in clerk work, teachers, time study,
2410
+ over-inspectors, and in paying higher wages.
2411
+
2412
+ Third. That the most friendly relations existed between the management
2413
+ and the employees, which rendered labor troubles of any kind or a strike
2414
+ impossible.
2415
+
2416
+ These good results were brought about by many changes which substituted
2417
+ favorable for unfavorable working conditions. It should be appreciated,
2418
+ however, that the one element which did more than all of the others was,
2419
+ the careful selection of girls with quick perception to replace those
2420
+ whose perceptions were slow--(the substitution of girls with a low
2421
+ personal coefficient for those whose personal coefficient was high)--the
2422
+ scientific selection of the workers.
2423
+
2424
+ The illustrations have thus far been purposely confined to the more
2425
+ elementary types of work, so that a very strong doubt must still remain
2426
+ as to whether this kind of cooperation is desirable in the case of more
2427
+ intelligent mechanics, that is, in the case of men who are more capable
2428
+ of generalization, and who would therefore be more likely, of their own
2429
+ volition, to choose the more scientific and better methods. The
2430
+ following illustrations will be given for the purpose of demonstrating
2431
+ the fact that in the higher classes of work the scientific laws which
2432
+ are developed are so intricate that the high-priced mechanic needs (even
2433
+ more than the cheap laborer) the cooperation of men better educated than
2434
+ himself in finding the laws, and then in selecting, developing, and
2435
+ training him to work in accordance with these laws. These illustrations
2436
+ should make perfectly clear our original proposition that in practically
2437
+ all of the mechanic arts the science which underlies each workman's act
2438
+ is so great and amounts to so much that the workman who is best suited
2439
+ to actually doing the work is incapable, either through lack of
2440
+ education or through insufficient mental capacity, of understanding this
2441
+ science.
2442
+
2443
+ A doubt, for instance, will remain in the minds perhaps of most readers
2444
+ (in the case of an establishment which manufactures the same machine,
2445
+ year in and year out, in large quantities, and in which, therefore, each
2446
+ mechanic repeats the same limited series of operations over and over
2447
+ again), whether the ingenuity of each workman and the help which he from
2448
+ time to time receives from his foreman will not develop such superior
2449
+ methods and such a personal dexterity that no scientific study which
2450
+ could be made would result in a material increase in efficiency.
2451
+
2452
+ A number of years ago a company employing about three hundred men, which
2453
+ had been manufacturing the same machine for ten to fifteen years, sent
2454
+ for us to report as to whether any gain could be made through the
2455
+ introduction of scientific management. Their shops had been run for many
2456
+ years under a good superintendent and with excellent foremen and
2457
+ workmen, on piece work. The whole establishment was, without doubt, in
2458
+ better physical condition than the average machine-shop in this country.
2459
+ The superintendent was distinctly displeased when told that through the
2460
+ adoption of task management the output, with the same number of men and
2461
+ machines, could be more than doubled. He said that he believed that any
2462
+ such statement was mere boasting, absolutely false, and instead of
2463
+ inspiring him with confidence, he was disgusted that any one should make
2464
+ such an impudent claim. He, however, readily assented to the proposition
2465
+ that he should select any one of the machines whose output he considered
2466
+ as representing the average of the shop, and that we should then
2467
+ demonstrate on this machine that through scientific methods its output
2468
+ could be more than doubled.
2469
+
2470
+ The machine selected by him fairly represented the work of the shop. It
2471
+ had been run for ten or twelve years past by a first-class mechanic who
2472
+ was more than equal in his ability to the average workmen in the
2473
+ establishment. In a shop of this sort in which similar machines are
2474
+ made over and over again, the work is necessarily greatly subdivided, so
2475
+ that no one man works upon more than a comparatively small number of
2476
+ parts during the year. A careful record was therefore made, in the
2477
+ presence of both parties, of the time actually taken in finishing each
2478
+ of the parts which this man worked upon. The total time required by him
2479
+ to finish each piece, as well as the exact speeds and feeds which he
2480
+ took, were noted and a record was kept of the time which he took in
2481
+ setting the work in the machine and removing it. After obtaining in this
2482
+ way a statement of what represented a fair average of the work done in
2483
+ the shop, we applied to this one machine the principles of scientific
2484
+ management.
2485
+
2486
+ By means of four quite elaborate slide-rules, which have been especially
2487
+ made for the purpose of determining the all-round capacity of
2488
+ metal-cutting machines, a careful analysis was made of every element of
2489
+ this machine in its relation to the work in hand. Its Pulling power at
2490
+ its various speeds, its feeding capacity, and its proper speeds were
2491
+ determined by means of the slide-rules, and changes were then made in
2492
+ the countershaft and driving pulleys so as to run it at its proper
2493
+ speed. Tools, made of high-speed steel, and of the proper shapes, were
2494
+ properly dressed, treated, and ground. (It should be understood,
2495
+ however, that in this case the high-speed steel which had heretofore
2496
+ been in general use in the shop was also used in our demonstration.) A
2497
+ large special slide-rule was then made, by means of which the exact
2498
+ speeds and feeds were indicated at which each kind of work could be done
2499
+ in the shortest possible time in this particular lathe. After preparing
2500
+ in this way so that the workman should work according to the new method,
2501
+ one after another, pieces of work were finished in the lathe,
2502
+ corresponding to the work which had been done in our preliminary trials,
2503
+ and the gain in time made through running the machine according to
2504
+ scientific principles ranged from two and one-half times the speed in
2505
+ the slowest instance to nine times the speed in the highest.
2506
+
2507
+ The change from rule-of-thumb management to scientific management
2508
+ involves, however, not only a study of what is the proper speed for
2509
+ doing the work and a remodeling of the tools and the implements in the
2510
+ shop, but also a complete change in the mental attitude of all the men
2511
+ in the shop toward their work and toward their employers. The physical
2512
+ improvements in the machines necessary to insure large gains, and the
2513
+ motion, study followed by minute study with a stop-watch of the time in
2514
+ which each workman should do his work, can be made comparatively
2515
+ quickly. But the change in the mental attitude and in the habits of the
2516
+ three hundred or more workmen can be brought about only slowly and
2517
+ through a long series of object-lessons, which finally demonstrates to
2518
+ each man the great advantage which he will gain by heartily cooperating
2519
+ in his every-day work with the men in the management. Within three
2520
+ years, however, in this shop, the output had been more than doubled per
2521
+ man and per machine. The men had been carefully selected and in almost
2522
+ all cases promoted from a lower to a higher order of work, and so
2523
+ instructed by their teachers (the functional foremen) that they were
2524
+ able to earn higher wages than ever before. The average increase in the
2525
+ daily earnings of each man was about 35 per cent., while, at the same
2526
+ time, the sum total of the wages paid for doing a given amount of work
2527
+ was lower than before. This increase in the speed of doing the work, of
2528
+ course, involved a substitution of the quickest hand methods for the old
2529
+ independent rule-of-thumb methods, and an elaborate analysis of the hand
2530
+ work done by each man. (By hand work is meant such work as depends upon
2531
+ the manual dexterity and speed of a workman, and which is independent of
2532
+ the work done by the machine.) The time saved by scientific hand work
2533
+ was in many cases greater even than that saved in machine-work.
2534
+
2535
+ It seems important to fully explain the reason why, with the aid of a
2536
+ slide-rule, and after having studied the art of cutting metals, it was
2537
+ possible for the scientifically equipped man, who had never before seen
2538
+ these particular jobs, and who had never worked on this machine, to do
2539
+ work from two and one-half to nine times as fast as it had been done
2540
+ before by a good mechanic who had spent his whole time for some ten to
2541
+ twelve years in doing this very work upon this particular machine. In a
2542
+ word, this was possible because the art of cutting metals involves a
2543
+ true science of no small magnitude, a science, in fact, so intricate
2544
+ that it is impossible for any machinist who is suited to running a lathe
2545
+ year in and year out either to understand it or to work according to its
2546
+ laws without the help of men who have made this their specialty. Men who
2547
+ are un-familiar with machine-shop work are prone to look upon the
2548
+ manufacture of each piece as a special problem, independent of any other
2549
+ kind of machine-work. They are apt to think, for instance, that the
2550
+ problems connected with making the parts of an engine require the
2551
+ especial study, one may say almost the life study, of a set of
2552
+ engine-making mechanics, and that these problems are entirely different
2553
+ from those which would be met with in machining lathe or planer parts.
2554
+ In fact, however, a study of those elements which are peculiar either to
2555
+ engine parts or to lathe parts is trifling, compared with the great
2556
+ study of the art, or science, of cutting metals, upon a knowledge of
2557
+ which rests the ability to do really fast machine-work of all kinds.
2558
+
2559
+ The real problem is how to remove chips fast from a casting or a
2560
+ forging, and how to make the piece smooth and true in the shortest time,
2561
+ and it matters but little whether the piece being worked upon is part,
2562
+ say, of a marine engine, a printing-press, or an automobile. For this
2563
+ reason, the man with the slide rule, familiar with the science of
2564
+ cutting metals, who had never before seen this particular work, was able
2565
+ completely to distance the skilled mechanic who had made the parts of
2566
+ this machine his specialty for years.
2567
+
2568
+ It is true that whenever intelligent and educated men find that the
2569
+ responsibility for making progress in any of the mechanic arts rests
2570
+ with them, instead of upon the workmen who are actually laboring at the
2571
+ trade, that they almost invariably start on the road which leads to the
2572
+ development of a science where, in the past, has existed mere
2573
+ traditional or rule-of-thumb knowledge. When men, whose education has
2574
+ given them the habit of generalizing and everywhere looking for laws,
2575
+ find themselves confronted with a multitude of problems, such as exist
2576
+ in every trade and which have a general similarity one to another, it is
2577
+ inevitable that they should try to gather these problems into certain
2578
+ logical groups, and then search for some general laws or rules to guide
2579
+ them in their solution. As has been pointed out, however, the underlying
2580
+ principles of the management of "initiative and incentive," that is, the
2581
+ underlying philosophy of this management, necessarily leaves the
2582
+ solution of all of these problems in the hands of each individual
2583
+ workman, while the philosophy of scientific management places their
2584
+ solution in the hands of the management. The workman's whole time is
2585
+ each day taken in actually doing the work with his hands, so that, even
2586
+ if he had the necessary education and habits of generalizing in his
2587
+ thought, he lacks the time and the opportunity for developing these
2588
+ laws, because the study of even a simple law involving say time study
2589
+ requires the cooperation of two men, the one doing the work while the
2590
+ other times him with a stop-watch. And even if the workman were to
2591
+ develop laws where before existed only rule-of-thumb knowledge, his
2592
+ personal interest would lead him almost inevitably to keep his
2593
+ discoveries secret, so that he could, by means of this special
2594
+ knowledge, personally do more work than other men and so obtain higher
2595
+ wages.
2596
+
2597
+ Under scientific management, on the other hand, it becomes the duty and
2598
+ also the pleasure of those who are engaged in the management not only to
2599
+ develop laws to replace rule of thumb, but also to teach impartially all
2600
+ of the workmen who are under them the quickest ways of working. The
2601
+ useful results obtained from these laws are always so great that any
2602
+ company can well afford to pay for the time and the experiments needed
2603
+ to develop them. Thus under scientific management exact scientific
2604
+ knowledge and methods are everywhere, sooner or later, sure to replace
2605
+ rule of thumb, whereas under the old type of management working in
2606
+ accordance with scientific laws is an impossibility. The development of
2607
+ the art or science of cutting metals is an apt illustration of this
2608
+ fact. In the fall of 1880, about the time that the writer started to
2609
+ make the experiments above referred to, to determine what constitutes a
2610
+ proper day's work for a laborer, he also obtained the permission of Mr.
2611
+ William Sellers, the President of the Midvale Steel Company, to make a
2612
+ series of experiments to determine what angles and shapes of tools were
2613
+ the best for cutting steel, and also to try to determine the proper
2614
+ cutting speed for steel. At the time that these experiments were started
2615
+ it was his belief that they would not last longer than six months, and,
2616
+ in fact, if it had been known that a longer period than this would be
2617
+ required, the permission to spend a considerable sum of money in making
2618
+ them would not have been forthcoming.
2619
+
2620
+ A 66-inch diameter vertical boring-mill was the first machine used in
2621
+ making these experiments, and large locomotive tires, made out of hard
2622
+ steel of uniform quality, were day after day cut up into chips in
2623
+ gradually learning how to make, shape, and use the cutting tools so that
2624
+ they would do faster work. At the end of six months sufficient
2625
+ practical information had been obtained to far more than repay the cost
2626
+ of materials and wages which had been expended in experimenting. And yet
2627
+ the comparatively small number of experiments which had been made served
2628
+ principally to make it clear that the actual knowledge attained was but
2629
+ a small fraction of that which still remained to be developed, and which
2630
+ was badly needed by us, in our daily attempt to direct and help the
2631
+ machinists in their tasks.
2632
+
2633
+ Experiments in this field were carried on, with occasional interruption,
2634
+ through a period of about 26 years, in the course of which ten different
2635
+ experimental machines were especially fitted up to do this work. Between
2636
+ 30,000 and 50,000 experiments were carefully recorded, and many other
2637
+ experiments were made, of which no record was kept. In studying these
2638
+ laws more than 800,000 pounds of steel and iron was cut up into chips
2639
+ with the experimental tools, and it is estimated that from $150,000 to
2640
+ $200,000 was spent in the investigation.
2641
+
2642
+ Work of this character is intensely interesting to any one who has any
2643
+ love for scientific research. For the purpose of this paper, however, it
2644
+ should be fully appreciated that the motive power which kept these
2645
+ experiments going through many years, and which supplied the money and
2646
+ the opportunity for their accomplishment, was not an abstract search
2647
+ after scientific knowledge, but was the very practical fact that we
2648
+ lacked the exact information which was needed every day, in order to
2649
+ help our machinists to do their work in the best way and in the quickest
2650
+ time.
2651
+
2652
+ All of these experiments were made to enable us to answer correctly the
2653
+ two questions which face every machinist each time that he does a piece
2654
+ of work in a metal-cutting machine, such as a lathe, planer, drill
2655
+ press, or milling machine. These two questions are:
2656
+
2657
+ In order to do the work in the quickest time, At what cutting speed
2658
+ shall I run my machine? and
2659
+
2660
+ What feed shall I use?
2661
+
2662
+ They sound so simple that they would appear to call for merely the
2663
+ trained judgment of any good mechanic. In fact, however, after working
2664
+ 26 years, it has been found that the answer in every case involves the
2665
+ solution of an intricate mathematical problem, in which the effect of
2666
+ twelve independent variables must be determined.
2667
+
2668
+ Each of the twelve following variables has an important effect upon the
2669
+ answer. The figures which are given with each of the variables represent
2670
+ the effect of this element upon the cutting speed.
2671
+
2672
+ For example, after the first variable (A) we quote,
2673
+
2674
+ "The proportion is as I in the case of semi-hardened steel or chilled
2675
+ iron to 100 in the case of a very soft, low-carbon steel." The meaning
2676
+ of this quotation is that soft steel can be cut 100 times as fast as the
2677
+ hard steel or chilled iron. The ratios which are given, then, after each
2678
+ of these elements, indicate the wide range of judgment which practically
2679
+ every machinist has been called upon to exercise in the past in
2680
+ determining the best speed at which to run the machine and the best feed
2681
+ to use.
2682
+
2683
+ (A) The quality of the metal which is to be cut; i.e., its hardness
2684
+ or other qualities which affect the cutting speed. The proportion is as
2685
+ 1 in the case of semi-hardened steel or chilled iron to 100 in the case
2686
+ of very soft, low-carbon steel.
2687
+
2688
+ (B) The chemical composition of the steel from which the tool is
2689
+ made, and the heat treatment of the tool. The proportion is as 1 in
2690
+ tools made from tempered carbon steel to 7 in the best high-speed tools.
2691
+
2692
+ (C) The thickness of the shaving, or, the thickness of the spiral
2693
+ strip or band of metal which is to be removed by the tool. The
2694
+ proportion is as 1 with thickness of shaving 3/16 of an inch to 3 1/2
2695
+ with thickness of shaving 1/64 of an inch.
2696
+
2697
+ (D) The shape or contour of the cutting edge of the tool. The
2698
+ proportion is as 1 in a thread tool to 6 in a broad-nosed cutting tool.
2699
+
2700
+ (E) Whether a copious stream of water or other cooling medium is
2701
+ used on the tool. The proportion is as 1 for tool running dry to 1.41
2702
+ for tool cooled by a copious stream of water.
2703
+
2704
+ (F) The depth of the cut. The proportion is as 1 with 1/2 inch depth
2705
+ of cut to 1.36 with 1/8 inch depth of cut.
2706
+
2707
+ (G) The duration of the cut, i.e., the time which a tool must last under
2708
+ pressure of the shaving without being reground. The proportion is as 1
2709
+ when tool is to be ground every 1 1/2 hours to 1.20 when tool is to be
2710
+ ground every 20 minutes.
2711
+
2712
+ (H) The lip and clearance angles of the tool. The proportion is as 1
2713
+ with lip angle of 68 degrees to 1.023 with lip angle of 61 degrees.
2714
+
2715
+ (J) The elasticity of the work and of the tool on account of
2716
+ producing chatter. The proportion is as 1 with tool chattering to 1.15
2717
+ with tool running smoothly.
2718
+
2719
+ (K) The diameter of the casting or forging which is being cut.
2720
+
2721
+ (L) The pressure of the chip or shaving upon the cutting surface of the
2722
+ tool.
2723
+
2724
+ (M) The pulling power and the speed and feed changes of the machine.
2725
+
2726
+ It may seem preposterous to many people that it should have required a
2727
+ period of 26 years to investigate the effect of these twelve variables
2728
+ upon the cutting speed of metals. To those, however, who have had
2729
+ personal experience as experimenters, it will be appreciated that the
2730
+ great difficulty of the problem lies in the fact that it contains so
2731
+ many variable elements. And in fact the great length of time consumed in
2732
+ making each single experiment was caused by the difficulty of holding
2733
+ eleven variables constant and uniform throughout the experiment, while
2734
+ the effect of the twelfth variable was being investigated. Holding the
2735
+ eleven variables constant was far more difficult than the investigation
2736
+ of the twelfth element.
2737
+
2738
+ As, one after another, the effect upon the cutting speed of each of
2739
+ these variables was investigated, in order that practical use could be
2740
+ made of this knowledge, it was necessary to find a mathematical formula
2741
+ which expressed in concise form the laws which had been obtained. As
2742
+ examples of the twelve formulae which were developed, the three
2743
+ following are given:
2744
+
2745
+ P = 45,000 D 14/15 F 3/4
2746
+
2747
+ V = 90/T 1/8
2748
+
2749
+ V = 11.9/ (F 0.665(48/3 D) 0.2373 + (2.4 / (18 + 24D))
2750
+
2751
+ After these laws had been investigated and the various formulae which
2752
+ mathematically expressed them had been determined, there still remained
2753
+ the difficult task of how to solve one of these complicated mathematical
2754
+ problems quickly enough to make this knowledge available for every-day
2755
+ use. If a good mathematician who had these formula before him were to
2756
+ attempt to get the proper answer (i.e., to get the correct cutting speed
2757
+ and feed by working in the ordinary way) it would take him from two to
2758
+ six hours, say, to solve a single problem; far longer to solve the
2759
+ mathematical problem than would be taken in most cases by the workmen in
2760
+ doing the whole job in his machine. Thus a task of considerable
2761
+ magnitude which faced us was that of finding a quick solution of this
2762
+ problem, and as we made progress in its solution, the whole problem was
2763
+ from time to time presented by the writer to one after another of the
2764
+ noted mathematicians in this country. They were offered any reasonable
2765
+ fee for a rapid, practical method to be used in its solution. Some of
2766
+ these men merely glanced at it; others, for the sake of being courteous,
2767
+ kept it before them for some two or three weeks. They all gave us
2768
+ practically the same answer: that in many cases it was possible to,
2769
+ solve mathematical problems which contained four variables, and in some
2770
+ cases problems with five or six variables, but that it was manifestly
2771
+ impossible to solve a problem containing twelve variables in any other
2772
+ way than by the slow process of "trial and error."
2773
+
2774
+ A quick solution was, however, so much of a necessity in our every-day
2775
+ work of running machine-shops, that in spite of the small encouragement
2776
+ received from the mathematicians, we continued at irregular periods,
2777
+ through a term of fifteen years, to give a large amount of time
2778
+ searching for a simple solution. Four or five men at various periods
2779
+ gave practically their whole time to this work, and finally, while we
2780
+ were at the Bethlehem Steel Company, the slide-rule was developed which
2781
+ is illustrated on Folder No. 11 of the paper "On the Art of Cutting
2782
+ Metals," and is described in detail in the paper presented by Mr. Carl
2783
+ G. Barth to the American Society of Mechanical Engineers, entitled
2784
+ "Slide-rules for the Machine-shop, as a part of the Taylor System of
2785
+ Management" (Vol. XXV of The Transactions of the American Society of
2786
+ Mechanical Engineers). By means of this slide-rule, one of these
2787
+ intricate problems can be solved in less than a half minute by any good
2788
+ mechanics whether he understands anything about mathematics or not, thus
2789
+ making available for every-day, practical use the years of experimenting
2790
+ on the art of cutting metals. This is a good illustration of the fact
2791
+ that some way can always be found of making practical, everyday use of
2792
+ complicated scientific data, which appears to be beyond the experience
2793
+ and the range of the technical training of ordinary practical men. These
2794
+ slide-rules have been for years in constant daily use by machinists
2795
+ having no knowledge of mathematics.
2796
+
2797
+ A glance at the intricate mathematical formula (see page 109) which
2798
+ represent the laws of cutting metals should clearly show the reason why
2799
+ it is impossible for any machinist, without the aid of these laws, and
2800
+ who depends upon his personal experience, correctly to guess at the
2801
+ answer to the two questions,
2802
+
2803
+ What speed shall I use?
2804
+
2805
+ What feed shall I use?
2806
+
2807
+ even though he may repeat the same piece of work many times.
2808
+
2809
+ To return to the case of the machinist who had been working for ten to
2810
+ twelve years in machining the same pieces over and over again, there was
2811
+ but a remote chance in any of the various kinds of work which this man
2812
+ did that he should hit upon the one best method of doing each piece of
2813
+ work out of the hundreds of possible methods which lay before him. In
2814
+ considering this typical case, it must also be remembered that the
2815
+ metal-cutting machines throughout our machine-shops have practically all
2816
+ been speeded by their makers by guesswork, and without the knowledge
2817
+ obtained through a study of the art of cutting metals. In the
2818
+ machine-shops systematized by us we have found that there is not one
2819
+ machine in a hundred which is speeded by its makers at anywhere near the
2820
+ correct cutting speed. So that, in order to compete with the science of
2821
+ cutting metals, the machinist, before he could use proper speeds, would
2822
+ first have to put new pulleys on the countershaft of his machine, and
2823
+ also make in most cases changes in the shapes and treatment of his
2824
+ tools, etc. Many of these changes are matters entirely beyond his
2825
+ control, even if he knows what ought to be done.
2826
+
2827
+ If the reason is clear to the reader why the rule-of-thumb knowledge
2828
+ obtained by the machinist who is engaged on repeat work cannot possibly
2829
+ compete with the true science of cutting metals, it should be even more
2830
+ apparent why the high-class mechanic, who is called upon to do a great
2831
+ variety of work from day to day, is even less able to compete with this
2832
+ science. The high-class mechanic who does a different kind of work each
2833
+ day, in order to do each job in the quickest time, would need, in
2834
+ addition to a thorough knowledge of the art of cutting metals, a vast
2835
+ knowledge and experience in the quickest way of doing each kind of hand
2836
+ work. And the reader, by calling to mind the gain which was made by Mr.
2837
+ Gilbreth through his motion and time study in laying bricks, will
2838
+ appreciate the great possibilities for quicker methods of doing all
2839
+ kinds of hand work which lie before every tradesman after he has the
2840
+ help which comes from a scientific motion and time study of his work.
2841
+
2842
+ For nearly thirty years past, time-study men connected with the
2843
+ management of machine-shops have been devoting their whole time to a
2844
+ scientific motion study, followed by accurate time study, with a
2845
+ stop-watch, of all of the elements connected with the machinist's work.
2846
+ When, therefore, the teachers, who form one section of the management,
2847
+ and who are cooperating with the working men, are in possession both of
2848
+ the science of cutting metals and of the equally elaborate motion-study
2849
+ and time-study science connected with this work, it is not difficult to
2850
+ appreciate why even the highest class mechanic is unable to do his best
2851
+ work without constant daily assistance from his teachers. And if this
2852
+ fact has been made clear to the reader, one of the important objects in
2853
+ writing this paper will have been realized.
2854
+
2855
+ It is hoped that the illustrations which have been given make it
2856
+ apparent why scientific management must inevitably in all cases produce
2857
+ overwhelmingly greater results, both for the company and its employees,
2858
+ than can be obtained with the management of "initiative and incentive."
2859
+ And it should also be clear that these results have been attained, not
2860
+ through a marked superiority in the mechanism of one type of management
2861
+ over the mechanism of another, but rather through the substitution of
2862
+ one set of underlying principles for a totally different set of
2863
+ principles, by the substitution of one philosophy for another philosophy
2864
+ in industrial management.
2865
+
2866
+ To repeat them throughout all of these illustrations, it will be seen
2867
+ that the useful results have hinged mainly upon (1) the substitution of
2868
+ a science for the individual judgment of the workman; (2) the scientific
2869
+ selection and development of the workman, after each man has been
2870
+ studied, taught, and trained, and one may say experimented with, instead
2871
+ of allowing the workmen to select themselves and develop in a haphazard
2872
+ way; and (3) the intimate cooperation of the management with the
2873
+ workmen, so that they together do the work in accordance with the
2874
+ scientific laws which have been developed, instead of leaving the
2875
+ solution of each problem in the hands of the individual workman. In
2876
+ applying these new principles, in place of the old individual effort of
2877
+ each workman, both sides share almost equally in the daily performance
2878
+ of each task, the management doing that part of the work for which they
2879
+ are best fitted, and the workmen the balance.
2880
+
2881
+ It is for the illustration of this philosophy that this paper has been
2882
+ written, but some of the elements involved in its general principles
2883
+ should be further discussed.
2884
+
2885
+ The development of a science sounds like a formidable undertaking, and
2886
+ in fact anything like a thorough study of a science such as that of
2887
+ cutting metals necessarily involves many years of work. The science of
2888
+ cutting metals, however, represents in its complication, and in the time
2889
+ required to develop it, almost an extreme case in the mechanic arts. Yet
2890
+ even in this very intricate science, within a few months after starting,
2891
+ enough knowledge had been obtained to much more than pay for the work of
2892
+ experimenting. This holds true in the case of practically all scientific
2893
+ development in the mechanic arts. The first laws developed for cutting
2894
+ metals were crude, and contained only a partial knowledge of the truth,
2895
+ yet this imperfect knowledge was vastly better than the utter lack of
2896
+ exact information or the very imperfect rule of thumb which existed
2897
+ before, and it enabled the workmen, with the help of the management, to
2898
+ do far quicker and better work.
2899
+
2900
+ For example, a very short time was needed to discover one or two types
2901
+ of tools which, though imperfect as compared with the shapes developed
2902
+ years afterward, were superior to all other shapes and kinds in common
2903
+ use. These tools were adopted as standard and made possible an immediate
2904
+ increase in the speed of every machinist who used them. These types were
2905
+ superseded in a comparatively short time by still other tools which
2906
+ remained standard until they in their turn made way for later
2907
+ improvements.*
2908
+
2909
+ [*Footnote: Time and again the experimenter in the mechanic arts will
2910
+ find himself face to face with the problem as to whether he had better
2911
+ make immediate practical use of the knowledge which he has attained, or
2912
+ wait until some positive finality in his conclusions has been reached.
2913
+ He recognizes clearly the fact that he has already made some definite
2914
+ progress, but sees the possibility (even the probability) of still
2915
+ further improvement. Each particular case must of course be
2916
+ independently considered, but the general conclusion we have reached is
2917
+ that in most instances it is wise to put one's conclusions as soon as
2918
+ possible to the rigid test of practical use. The one indispensable
2919
+ condition for such a test, however, is that the experimenter shall have
2920
+ full opportunity, coupled with sufficient authority, to insure a
2921
+ thorough and impartial trial. And this, owing to the almost universal
2922
+ prejudice in favor of the old, and to the suspicion of the new, is
2923
+ difficult to get.]
2924
+
2925
+ The science which exists in most of the mechanic arts is, however, far
2926
+ simpler than the science of cutting metals. In almost all cases, in
2927
+ fact, the laws or rules which are developed are so simple that the
2928
+ average man would hardly dignify them with the name of a science. In
2929
+ most trades, the science is developed through a comparatively simple
2930
+ analysis and time study of the movements required by the workmen to do
2931
+ some small part of his work, and this study is usually made by a man
2932
+ equipped merely with a stop-watch and a properly ruled notebook.
2933
+ Hundreds of these "time-study men" are now engaged in developing
2934
+ elementary scientific knowledge where before existed only rule of thumb.
2935
+ Even the motion study of Mr. Gilbreth in bricklaying (described on pages
2936
+ 77 to 84) involves a much more elaborate investigation than that which
2937
+ occurs in most cases. The general steps to be taken in developing a
2938
+ simple law of this class are as follows:
2939
+
2940
+ First. Find, say, 10 or 15 different men (preferably in as many separate
2941
+ establishments and different parts of the country) who are especially
2942
+ skilful in doing the particular work to be analyzed.
2943
+
2944
+ Second. Study the exact series of elementary operations or motions which
2945
+ each of these men uses in doing the work which is being investigated, as
2946
+ well as the implements each man uses.
2947
+
2948
+ Third. Study with a stop-watch the time required to make each of these
2949
+ elementary movements and then select the quickest way of doing each
2950
+ element of the work.
2951
+
2952
+ Fourth. Eliminate all false movements, slow movements, and useless
2953
+ movements.
2954
+
2955
+ Fifth. After doing away with all unnecessary movements, collect into one
2956
+ series the quickest and best movements as well as the best implements.
2957
+
2958
+ This one new method, involving that series of motions which can be made
2959
+ quickest and best, is then substituted in place of the ten or fifteen
2960
+ inferior series which were formerly in use. This best method becomes
2961
+ standard, and remains standard, to be taught first to the teachers (or
2962
+ functional foremen) and by them to every workman in the establishment
2963
+ until it is superseded by a quicker and better series of movements. In
2964
+ this simple way one element after another of the science is developed.
2965
+
2966
+ In the same way each type of implement used in a trade is studied. Under
2967
+ the philosophy of the management of "initiative and incentive" each
2968
+ work-man is called upon to use his own best judgment, so as to do the
2969
+ work in the quickest time, and from this results in all cases a large
2970
+ variety in the shapes and types of implements which are used for any
2971
+ specific purpose. Scientific management requires, first, a careful
2972
+ investigation of each of the many modifications of the same implement,
2973
+ developed under rule of thumb; and second, after a time study has been
2974
+ made of the speed attainable with each of these implements, that the
2975
+ good points of several of them shall be united in a single standard
2976
+ implement, which will enable the workman to work faster and with greater
2977
+ ease than he could before. This one implement, then, is adopted as
2978
+ standard in place of the many different kinds before in use, and it
2979
+ remains standard for all workmen to use until superseded by an implement
2980
+ which has been shown, through motion and time study, to be still better.
2981
+
2982
+ With this explanation it will be seen that the development of a science
2983
+ to replace rule of thumb is in most cases by no means a formidable
2984
+ under-taking, and that it can be accomplished by ordinary, every-day men
2985
+ without any elaborate scientific training; but that, on the other hand,
2986
+ the successful use of even the simplest improvement of this kind calls
2987
+ for records, system, and cooperation where in the past existed only
2988
+ individual effort.
2989
+
2990
+ There is another type of scientific investigation which has been
2991
+ referred to several times in this paper, and which should receive
2992
+ special attention, namely, the accurate study of the motives which
2993
+ influence men. At first it may appear that this is a matter for
2994
+ individual observation and judgment, and is not a proper subject for
2995
+ exact scientific experiments. It is true that the laws which result from
2996
+ experiments of this class, owing to the fact that the very complex
2997
+ organism--the human being--is being experimented with, are subject to a
2998
+ larger number of exceptions than is the case with laws relating to
2999
+ material things. And yet laws of this kind, which apply to a large
3000
+ majority of men, unquestionably exist, and when clearly defined are of
3001
+ great value as a guide in dealing with men. In developing these laws,
3002
+ accurate, carefully planned and executed experiments, extending through
3003
+ a term of years, have been made, similar in a general way to the
3004
+ experiments upon various other elements which have been referred to in
3005
+ this paper. Perhaps the most important law belonging to this class, in
3006
+ its relation to scientific management, is the effect which the task idea
3007
+ has upon the efficiency of the workman. This, in fact, has become such
3008
+ an important element of the mechanism of scientific management, that by
3009
+ a great number of people scientific management has come to be known as
3010
+ "task management."
3011
+
3012
+ There is absolutely nothing new in the task idea. Each one of us will
3013
+ remember that in his own case this idea was applied with good results in
3014
+ his school-boy days. No efficient teacher would think of giving a class
3015
+ of students an indefinite lesson to learn. Each day a definite,
3016
+ clear-cut task is set by the teacher before each scholar, stating that
3017
+ he must learn just so much of the subject; and it is only by this means
3018
+ that proper, systematic progress can be made by the students. The
3019
+ average boy would go very slowly if, instead of being given a task, he
3020
+ were told to do as much as he could. All of us are grown-up children,
3021
+ and it is equally true that the average workman will work with the
3022
+ greatest satisfaction, both to himself and to his employer, when he is
3023
+ given each day a definite task which he is to perform in a given time,
3024
+ and which constitutes a proper day's work for a good workman. This
3025
+ furnishes the workman with a clear-cut standard, by which he can
3026
+ throughout the day measure his own progress, and the accomplishment of
3027
+ which affords him the greatest satisfaction.
3028
+
3029
+ The writer has described in other papers a series of experiments made
3030
+ upon workmen, which have resulted in demonstrating the fact that it is
3031
+ impossible, through any long period of time, to get work-men to work
3032
+ much harder than the average men around them, unless they are assured a
3033
+ large and a permanent increase in their pay. This series of experiments,
3034
+ however, also proved that plenty of workmen can be found who are willing
3035
+ to work at their best speed, provided they are given this liberal
3036
+ increase in wages. The workman must, however, be fully assured that this
3037
+ increase beyond the average is to be permanent. Our experiments have
3038
+ shown that the exact percentage of increase required to make a workman
3039
+ work at his highest speed depends upon the kind of work which the man is
3040
+ doing.
3041
+
3042
+ It is absolutely necessary, then, when workmen are daily given a task
3043
+ which calls for a high rate of speed on their part, that they should
3044
+ also be insured the necessary high rate of pay whenever they are
3045
+ successful. This involves not only fixing for each man his daily task,
3046
+ but also paying him a large bonus, or premium, each time that he
3047
+ succeeds in doing his task in the given time. It is difficult to
3048
+ appreciate in full measure the help which the proper use of these two
3049
+ elements is to the workman in elevating him to the highest standard of
3050
+ efficiency and speed in his trade, and then keeping him there, unless
3051
+ one has seen first the old plan and afterward the new tried upon the
3052
+ same man. And in fact until one has seen similar accurate experiments
3053
+ made upon various grades of workmen engaged in doing widely different
3054
+ types of work. The remarkable and almost uniformly good results from the
3055
+ correct application of the task and the bonus must be seen to be
3056
+ appreciated.
3057
+
3058
+ These two elements, the task and the bonus (which, as has been pointed
3059
+ out in previous papers, can be applied in several ways), constitute two
3060
+ of the most important elements of the mechanism of scientific
3061
+ management. They are especially important from the fact that they are,
3062
+ as it were, a climax, demanding before they can be used almost all of
3063
+ the other elements of the mechanism; such as a planning department,
3064
+ accurate time study, standardization of methods and implements, a
3065
+ routing system, the training of functional foremen or teachers, and in
3066
+ many cases instruction cards slide-rules, etc. (Referred to later in
3067
+ rather more detail on page 129.)
3068
+
3069
+ The necessity for systematically teaching workmen how to work to the
3070
+ best advantage has been several times referred to. It seems desirable,
3071
+ therefore, to explain in rather more detail how this teaching is done.
3072
+ In the case of a machine-shop which is managed under the modern system,
3073
+ detailed written instructions as to the best way of doing each piece of
3074
+ work are prepared in advance, by men in the planning department. These
3075
+ instructions represent the combined work of several men in the planning
3076
+ room, each of whom has his own specialty, or function. One of them, for
3077
+ instance, is a specialist on the proper speeds and cutting tools to be
3078
+ used. He uses the slide-rules which have been above described as an aid,
3079
+ to guide him in obtaining proper speeds, etc. Another man analyzes the
3080
+ best and quickest motions to be made by the workman in setting the work
3081
+ up in the machine and removing it, etc. Still a third, through the
3082
+ time-study records which have been accumulated, makes out a timetable
3083
+ giving the proper speed for doing each element of the work. The
3084
+ directions of all of these men, however, are written on a single
3085
+ instruction card, or sheet.
3086
+
3087
+ These men of necessity spend most of their time in the planning
3088
+ department, because they must be close to the records and data which
3089
+ they continually use in their work, and because this work requires the
3090
+ use of a desk and freedom from interruption. Human nature is such,
3091
+ however, that many of the workmen, if left to themselves, would pay but
3092
+ little attention to their written instructions. It is necessary,
3093
+ therefore, to provide teachers (called functional foremen) to see that
3094
+ the workmen both understand and carry out these written instructions.
3095
+
3096
+ Under functional management, the old-fashioned single foreman is
3097
+ superseded by eight different men, each one of whom has his own special
3098
+ duties, and these men, acting as the agents for the planning department
3099
+ (see paragraph 234 to 245 of the paper entitled "Shop Management"), are
3100
+ the expert teachers, who are at all times in the shop, helping, and
3101
+ directing the workmen. Being each one chosen for his knowledge and
3102
+ personal skill in his specialty, they are able not only to tell the
3103
+ workman what he should do, but in case of necessity they do the work
3104
+ themselves in the presence of the workman, so as to show him not only
3105
+ the best but also the quickest methods.
3106
+
3107
+ One of these teachers (called the inspector) sees to it that he
3108
+ understands the drawings and instructions for doing the work. He teaches
3109
+ him how to do work of the right quality; how to make it fine and exact
3110
+ where it should be fine, and rough and quick where accuracy is not
3111
+ required,--the one being just as important for success as the other. The
3112
+ second teacher (the gang boss) shows him how to set up the job in his
3113
+ machine, and teaches him to make all of his personal motions in the
3114
+ quickest and best way. The third (the speed boss) sees that the machine
3115
+ is run at the best speed and that the proper tool is used in the
3116
+ particular way which will enable the machine to finish its product in
3117
+ the shortest possible time. In addition to the assistance given by these
3118
+ teachers, the workman receives orders and help from four other men; from
3119
+ the "repair boss" as to the adjustment, cleanliness, and general care of
3120
+ his machine, belting, etc.; from the "time clerk," as to everything
3121
+ relating to his pay and to proper written reports and returns; from the
3122
+ "route clerk," as to the order in which he does his work and as to the
3123
+ movement of the work from one part of the shop to another; and, in case
3124
+ a workman gets into any trouble with any of his various bosses, the
3125
+ "disciplinarian" interviews him.
3126
+
3127
+ It must be understood, of course, that all workmen engaged on the same
3128
+ kind of work do not require the same amount of individual teaching and
3129
+ attention from the functional foremen. The men who are new at a given
3130
+ operation naturally require far more teaching and watching than those
3131
+ who have been a long time at the same kind of jobs.
3132
+
3133
+ Now, when through all of this teaching and this minute instruction the
3134
+ work is apparently made so smooth and easy for the workman, the first
3135
+ impression is that this all tends to make him a mere automaton, a wooden
3136
+ man. As the workmen frequently say when they first come under this
3137
+ system, "Why, I am not allowed to think or move without some one
3138
+ interfering or doing it for me!" The same criticism and objection,
3139
+ however, can be raised against all other modern subdivision of labor. It
3140
+ does not follow, for example, that the modern surgeon is any more narrow
3141
+ or wooden a man than the early settler of this country. The
3142
+ frontiersman, however, had to be not only a surgeon, but also an
3143
+ architect, house-builder, lumberman, farmer, soldier, and doctor, and he
3144
+ had to settle his law cases with a gun. You would hardly say that the
3145
+ life of the modern surgeon is any more narrowing, or that he is more of
3146
+ a wooden man than the frontiersman. The many problems to be met and
3147
+ solved by the surgeon are just as intricate and difficult and as
3148
+ developing and broadening in their way as were those of the
3149
+ frontiersman.
3150
+
3151
+ And it should be remembered that the training of the surgeon has been
3152
+ almost identical in type with the teaching and training which is given
3153
+ to the workman under scientific management. The surgeon, all through his
3154
+ early years, is under the closest supervision of more experienced men,
3155
+ who show him in the minutest way how each element of his work is best
3156
+ done. They provide him with the finest implements, each one of which has
3157
+ been the subject of special study and development, and then insist upon
3158
+ his using each of these implements in the very best way. All of this
3159
+ teaching, however, in no way narrows him. On the contrary he is quickly
3160
+ given the very best knowledge of his predecessors; and, provided (as he
3161
+ is, right from the start) with standard implements and methods which
3162
+ represent the best knowledge of the world up to date, he is able to use
3163
+ his own originality and ingenuity to make real additions to the world's
3164
+ knowledge, instead of reinventing things which are old. In a similar way
3165
+ the workman who is cooperating with his many teachers under scientific
3166
+ management has an opportunity to develop which is at least as good as
3167
+ and generally better than that which he had when the whole problem was
3168
+ "up to him" and he did his work entirely unaided.
3169
+
3170
+ If it were true that the workman would develop into a larger and finer
3171
+ man without all of this teaching, and without the help of the laws which
3172
+ have been formulated for doing his particular job, then it would follow
3173
+ that the young man who now comes to college to have the help of a
3174
+ teacher in mathematics, physics, chemistry, Latin, Greek, etc., would do
3175
+ better to study these things unaided and by himself. The only difference
3176
+ in the two cases is that students come to their teachers, while from the
3177
+ nature of the work done by the mechanic under scientific management, the
3178
+ teachers must go to him. What really happens is that, with the aid of
3179
+ the science which is invariably developed, and through the instructions
3180
+ from his teachers, each workman of a given intellectual capacity is
3181
+ enabled to do a much higher, more interesting, and finally more
3182
+ developing and more profitable kind of work than he was before able to
3183
+ do. The laborer who before was unable to do anything beyond, perhaps,
3184
+ shoveling and wheeling dirt from place to place, or carrying the work
3185
+ from one part of the shop to another, is in many cases taught to do the
3186
+ more elementary machinist's work, accompanied by the agreeable
3187
+ surroundings and the interesting variety and higher wages which go with
3188
+ the machinist's trade. The cheap machinist or helper, who before was
3189
+ able to run perhaps merely a drill press, is taught to do the more
3190
+ intricate and higher priced lathe and planer work, while the highly
3191
+ skilled and more intelligent machinists become functional foremen and
3192
+ teachers. And so on, right up the line.
3193
+
3194
+ It may seem that with scientific management there is not the same
3195
+ incentive for the workman to use his ingenuity in devising new and
3196
+ better methods of doing the work, as well as in improving his
3197
+ implements, that there is with the old type of management. It is true
3198
+ that with scientific management the workman is not allowed to use
3199
+ whatever implements and methods he sees fit in the daily practice of his
3200
+ work. Every encouragement, however, should be given him to suggest
3201
+ improvements, both in methods and in implements. And whenever a workman
3202
+ proposes an improvement, it should be the policy of the management to
3203
+ make a careful analysis of the new method, and if necessary conduct a
3204
+ series of experiments to determine accurately the relative merit of the
3205
+ new suggestion and of the old standard. And whenever the new method is
3206
+ found to be markedly superior to the old, it should be adopted as the
3207
+ standard for the whole establishment. The workman should be given the
3208
+ full credit for the improvement, and should be paid a cash premium as a
3209
+ reward for his ingenuity. In this way the true initiative of the workmen
3210
+ is better attained under scientific management than under the old
3211
+ individual plan.
3212
+
3213
+ The history of the development of scientific, management up to date,
3214
+ however, calls for a word of warning. The mechanism of management must
3215
+ not be mistaken for its essence, or underlying philosophy. Precisely the
3216
+ same mechanism will in one case produce disastrous results and in
3217
+ another the most beneficent. The same mechanism which will produce the
3218
+ finest results when made to serve the underlying principles of
3219
+ scientific management, will lead to failure and disaster if accompanied
3220
+ by the wrong spirit in those who are using it. Hundreds of people have
3221
+ already mistaken the mechanism of this system for its essence. Messrs.
3222
+ Gantt, Barth and the writer have presented papers to, the American
3223
+ Society of Mechanical Engineers on the subject of scientific management.
3224
+ In these papers the mechanism which is used has been described at some
3225
+ length. As elements of this mechanism may be cited:
3226
+
3227
+ Time study, with the implements and methods for properly making it.
3228
+
3229
+ Functional or divided foremanship and its superiority to the
3230
+ old-fashioned single foreman.
3231
+
3232
+ The standardization of all tools and implements used in the trades, and
3233
+ also of the acts or movements of workmen for each class of work.
3234
+
3235
+ The desirability of a planning room or department.
3236
+
3237
+ The "exception principle" in management.
3238
+
3239
+ The use of slide-rules and similar timesaving implements.
3240
+
3241
+ Instruction cards for the workman.
3242
+
3243
+ The task idea in management, accompanied by a large bonus for the
3244
+ successful performance of the task.
3245
+
3246
+ The "differential rate."
3247
+
3248
+ Mnemonic systems for classifying manufactured products as well as
3249
+ implements used in manufacturing.
3250
+
3251
+ A routing system.
3252
+
3253
+ Modern cost system, etc., etc.
3254
+
3255
+ These are, however, merely the elements or details of the mechanism of
3256
+ management. Scientific management, in its essence, consists of a certain
3257
+ philosophy, which results, as before stated, in a combination of the
3258
+ four great underlying principles of management:*
3259
+
3260
+ [*Footnote: First. The development of a true science.
3261
+ Second. The scientific selection of the workman.
3262
+ Third. His scientific education and development.
3263
+ Fourth. Intimate friendly cooperation between the management and the men.]
3264
+
3265
+ When, however the elements of this mechanism, such as time study,
3266
+ functional foremanship etc., are used without being accompanied by the
3267
+ true philosophy of management, the results are in many cases disastrous.
3268
+ And, unfortunately, even when men who are thoroughly in sympathy with
3269
+ the principles of scientific management undertake to change too rapidly
3270
+ from the old type to the new, without heeding the warnings of those who
3271
+ have had years of experience in making this change, they frequently meet
3272
+ with serious troubles, and sometimes with strikes, followed by failure.
3273
+
3274
+ The writer, in his paper on "Shop Management," has called especial
3275
+ attention to the risks which managers run in attempting to change
3276
+ rapidly from the old to the new management in many cases, however, this
3277
+ warning has not been heeded. The physical changes which are needed, the
3278
+ actual time study which has to be made, the standardization of all
3279
+ implements connected with the work, the necessity for individually
3280
+ studying each machine and placing it in perfect order, all take time,
3281
+ but the faster these elements of the work are studied and improved, the
3282
+ better for the undertaking. On the other hand, the really great problem
3283
+ involved in a change from the management of "initiative and incentive"
3284
+ to scientific management consists in a complete revolution in the mental
3285
+ attitude and the habits of all of those engaged in the management, as
3286
+ well of the workmen. And this change can be brought about only gradually
3287
+ and through the presentation of many object-lessons to the workman,
3288
+ which, together with the teaching which he receives, thoroughly convince
3289
+ him of the superiority of the new over the old way of doing the work.
3290
+ This change in the mental attitude of the workman imperatively demands
3291
+ time. It is impossible to hurry it beyond a certain speed. The writer
3292
+ has over and over again warned those who contemplated making this change
3293
+ that it was a matter, even in a simple establishment, of from two to
3294
+ three years, and that in some cases it requires from four to five years.
3295
+
3296
+ The first few changes which affect the workmen should be made
3297
+ exceedingly slowly, and only one workman at a time should be dealt with
3298
+ at the start. Until this single man has been thoroughly convinced that a
3299
+ great gain has come to him from the new method, no further change should
3300
+ be made. Then one man after another should be tactfully changed over.
3301
+ After passing the point at which from one.-fourth to one-third of the
3302
+ men in the employ of the company have been changed from the old to the
3303
+ new, very rapid progress can be made, because at about this time there
3304
+ is, generally, a complete revolution in the public opinion of the whole
3305
+ establishment and practically all of the workmen who are working under
3306
+ the old system become desirous to share in the benefits which they see
3307
+ have been received by those working under the new plan.
3308
+
3309
+ Inasmuch as the writer has personally retired from the business of
3310
+ introducing this system of management (that is, from all work done in
3311
+ return for any money compensation), he does not hesitate again to
3312
+ emphasize the fact that those companies are indeed fortunate who can
3313
+ secure the services of experts who have had the necessary practical
3314
+ experience in introducing scientific management, and who have made a
3315
+ special study of its principles. It is not enough that a man should have
3316
+ been a manager in an establishment which is run under the new
3317
+ principles. The man who undertakes to direct the steps to be taken in
3318
+ changing from the old to the new (particularly in any establishment
3319
+ doing elaborate work) must have had personal experience in overcoming
3320
+ the especial difficulties which are always met with, and which are
3321
+ peculiar to this period of transition. It is for this reason that the
3322
+ writer expects to devote the rest of his life chiefly to trying to help
3323
+ those who wish to take up this work as their profession, and to advising
3324
+ the managers and owners of companies in general as to the steps which
3325
+ they should take in making this change.
3326
+
3327
+ As a warning to those who contemplate adopting scientific management,
3328
+ the following instance is given. Several men who lacked the extended
3329
+ experience which is required to change without danger of strikes, or
3330
+ without interference with the success of the business, from the
3331
+ management of "initiative and incentive" to scientific management,
3332
+ attempted rapidly to increase the output in quite an elaborate
3333
+ establishment, employing between three thousand and four thousand men.
3334
+ Those who undertook to make this change were men of unusual ability, and
3335
+ were at the same time enthusiasts and I think had the interests of the
3336
+ workmen truly at heart. They were, however, warned by the writer, before
3337
+ starting, that they must go exceedingly slowly, and that the work of
3338
+ making the change in this establishment could not be done in less than
3339
+ from three to five years. This warning they entirely disregarded. They
3340
+ evidently believed that by using much of the mechanism of scientific
3341
+ management, in combination with the principles of the management of
3342
+ "initiative and incentive," instead of with these principles of
3343
+ scientific management, that they could do, in a year or two, what had
3344
+ been proved in the past to require at least double this time. The
3345
+ knowledge obtained from accurate time study, for example, is a powerful
3346
+ implement, and can be used, in one case to promote harmony between the
3347
+ workmen and the management, by gradually educating, training, and
3348
+ leading the workmen into new and better methods of doing the work, or,
3349
+ in the other case, it may be used more or less as a club to drive the
3350
+ workmen into doing a larger day's work for approximately the same pay
3351
+ that they received in the past. Unfortunately the men who had charge of
3352
+ this work did not take the time and the trouble required to train
3353
+ functional foremen, or teachers, who were fitted gradually to lead and
3354
+ educate the workmen. They attempted, through the old-style foreman,
3355
+ armed with his new weapon (accurate time study), to drive the workmen,
3356
+ against their wishes, and without much increase in pay, to work much
3357
+ harder, instead of gradually teaching and leading them toward new
3358
+ methods, and convincing them through object-lessons that task management
3359
+ means for them somewhat harder work, but also far greater prosperity.
3360
+ The result of all this disregard of fundamental principles was a series
3361
+ of strikes, followed by the down-fall of the men who attempted to make
3362
+ the change, and by a return to conditions throughout the establishment
3363
+ far worse than those which existed before the effort was made.
3364
+
3365
+ This instance is cited as an object-lesson of the futility of using the
3366
+ mechanism of the new management while leaving out its essence, and also
3367
+ of trying to shorten a necessarily long operation in entire disregard of
3368
+ past experience. It should be emphasized that the men who undertook this
3369
+ work were both able and earnest, and that failure was not due to lack of
3370
+ ability on their part, but to their undertaking to do the impossible.
3371
+ These particular men will not again make a similar mistake, and it is
3372
+ hoped that their experience may act as a warning to others.
3373
+
3374
+ In this connection, however, it is proper to again state that during the
3375
+ thirty years that we have been engaged in introducing scientific
3376
+ management there has not been a single strike from those who were
3377
+ working in accordance with its principles, even during the critical
3378
+ period when the change was being made from the old to the new. If proper
3379
+ methods are used by men who have had experience in this work, there is
3380
+ absolutely no danger from strikes or other troubles.
3381
+
3382
+ The writer would again insist that in no case should the managers of an
3383
+ establishment ', the work of which is elaborate, undertake to change
3384
+ from the old to the new type unless the directors of the company fully
3385
+ understand and believe in the fundamental principles of scientific
3386
+ management and unless they appreciate all that is involved in making
3387
+ this change, particularly the time required, and unless they want
3388
+ scientific management greatly.
3389
+
3390
+ Doubtless some of those who are especially interested in working men
3391
+ will complain because under scientific management the workman, when he
3392
+ is shown how to do twice as much work as he formerly did, is not paid
3393
+ twice his former wages, while others who are more interested in the
3394
+ dividends than the workmen will complain that under this system the men
3395
+ receive much higher wages than they did before.
3396
+
3397
+ It does seem grossly unjust when the bare statement is made that the
3398
+ competent pig-iron handler, for instance, who has been so trained that
3399
+ he piles 3 6/10 times as much iron as the incompetent man formerly did,
3400
+ should receive an increase of only 60 per cent in wages.
3401
+
3402
+ It is not fair, however, to form any final judgment until all of the
3403
+ elements in the case have been considered. At the first glance we see
3404
+ only two parties to the transaction, the workmen and their employers. We
3405
+ overlook the third great party, the whole people,--the consumers, who
3406
+ buy the product of the first two and who ultimately pay both the wages
3407
+ of the workmen and the profits of the employers.
3408
+
3409
+ The rights of the people are therefore greater than those of either
3410
+ employer or employee. And this third great party should be given its
3411
+ proper share of any gain. In fact, a glance at industrial history shows
3412
+ that in the end the whole people receive the greater part of the benefit
3413
+ coming from industrial improvements. In the past hundred years, for
3414
+ example, the greatest factor tending toward increasing the output, and
3415
+ thereby the prosperity of the civilized world, has been the introduction
3416
+ of machinery to replace hand labor. And without doubt the greatest gain
3417
+ through this change has come to the whole people--the consumer.
3418
+
3419
+ Through short periods, especially in the case of patented apparatus, the
3420
+ dividends of those who have introduced new machinery have been greatly
3421
+ increased, and in many cases, though unfortunately not universally, the
3422
+ employees have obtained materially higher wages, shorter hours, and
3423
+ better working conditions. But in the end the major part of the gain has
3424
+ gone to the whole people.
3425
+
3426
+ And this result will follow the introduction of scientific management
3427
+ just as surely as it has the introduction of machinery.
3428
+
3429
+ To return to the case of the pig-iron handler. We must assume, then,
3430
+ that the larger part of the gain which has come from his great increase
3431
+ in output will in the end go to the people in the form of cheaper
3432
+ pig-iron. And before deciding upon how the balance is to be divided
3433
+ between the workmen and the employer, as to what is just and fair
3434
+ compensation for the man who does the piling and what should be left for
3435
+ the company as profit, we must look at the matter from all sides.
3436
+
3437
+ First. As we have before stated, the pig-iron handler is not an
3438
+ extraordinary man difficult to find, he is merely a man more or less of
3439
+ the type of the ox, heavy both mentally and physically.
3440
+
3441
+ Second. The work which this man does tires him no more than any healthy
3442
+ normal laborer is tired by a proper day's work. (If this man is
3443
+ overtired by his work, then the task has been wrongly set and this is as
3444
+ far as possible from the object of scientific management.)
3445
+
3446
+ Third. It was not due to this man's initiative or originality that he
3447
+ did his big day's work, but to the knowledge of the science of pig-iron
3448
+ handling developed and taught him by some one else.
3449
+
3450
+ Fourth. It is just and fair that men of the same general grade (when
3451
+ their all-round capacities are considered) should be paid about the same
3452
+ wages when they are all working to the best of their abilities. (It
3453
+ would be grossly unjust to other laborers, for instance, to pay this man
3454
+ 3 6/10 as high wages as other men of his general grade receive for an
3455
+ honest full day's work.)
3456
+
3457
+ Fifth. As is explained (page 74), the 60 per cent increase in pay which
3458
+ he received was not the result of an arbitrary judgment of a foreman or
3459
+ superintendent, it was the result of a long series of careful
3460
+ experiments impartially made to determine what compensation is really
3461
+ for the man's true and best interest when all things are considered.
3462
+
3463
+ Thus we see that the pig-iron handler with his 60 per cent increase in
3464
+ wages is not an object for pity but rather a subject for congratulation.
3465
+
3466
+ After all, however, facts are in many cases more convincing than
3467
+ opinions or theories, and it is a significant fact that those workmen
3468
+ who have come under this system during the past thirty years have
3469
+ invariably been satisfied with the increase in pay, which they have
3470
+ received, while their employers have been equally pleased with their
3471
+ increase in dividends.
3472
+
3473
+ The writer is one of those who believes that more and more will the
3474
+ third party (the whole people), as it becomes acquainted with the true
3475
+ facts, insist that justice shall be done to all three parties. It will
3476
+ demand the largest efficiency from both employers and employees. It will
3477
+ no longer tolerate the type of employer who has his eye on dividends
3478
+ alone, who refuses to do his full share of the work and who merely
3479
+ cracks his whip over the heads of his workmen and attempts to drive them
3480
+ into harder work for low pay. No more will it tolerate tyranny on the
3481
+ part of labor which demands one increase after another in pay and
3482
+ shorter hours while at the same time it becomes less instead of more
3483
+ efficient.
3484
+
3485
+ And the means which the writer firmly believes will be adopted to bring
3486
+ about, first, efficiency both in employer and employs and then an
3487
+ equitable division of the profits of their joint efforts will be
3488
+ scientific management, which has for its sole aim the attainment of
3489
+ justice for all three parties through impartial scientific investigation
3490
+ of all the elements of the problem. For a time both sides will rebel
3491
+ against this advance. The workers will resent any interference with
3492
+ their old rule-of-thumb methods, and the management will resent being
3493
+ asked to take on new duties and burdens; but in the end the people
3494
+ through enlightened public opinion will force the new order of things
3495
+ upon both employer and employee.
3496
+
3497
+ It will doubtless be claimed that in all that has been said no new fact
3498
+ has been brought to light that was not known to some one in the past.
3499
+ Very likely this is true. Scientific management does not necessarily
3500
+ involve any great invention, nor the discovery of new or startling
3501
+ facts. It does, however, involve a certain combination of elements which
3502
+ have not existed in the past, namely, old knowledge so collected,
3503
+ analyzed, grouped, and classified into laws and rules that it
3504
+ constitutes a science; accompanied by a complete change in the mental
3505
+ attitude of the working men as well as of those on the side of the
3506
+ management, toward each other, and toward their respective duties and
3507
+ responsibilities. Also, a new division of the duties between the two
3508
+ sides and intimate, friendly cooperation to an extent that is impossible
3509
+ under the philosophy of the old management. And even all of this in many
3510
+ cases could not exist without the help of mechanisms which have been
3511
+ gradually developed.
3512
+
3513
+ It is no single element, but rather this whole combination, that
3514
+ constitutes scientific management, which may be summarized as:
3515
+
3516
+ Science, not rule of thumb.
3517
+ Harmony, not discord.
3518
+ Cooperation, not individualism.
3519
+ Maximum output, in place of restricted output.
3520
+ The development of each man to his greatest efficiency and prosperity.
3521
+
3522
+ The writer wishes to again state that: "The time is fast going by for
3523
+ the great personal or individual achievement of any one man standing
3524
+ alone and without the help of those around him. And the time is coming
3525
+ when all great things will be done by that type of cooperation in which
3526
+ each man performs the function for which he is best suited, each man
3527
+ preserves his own individuality and is supreme in his particular
3528
+ function, and each man at the same time loses none of his originality
3529
+ and proper personal initiative, and yet is controlled by and must work
3530
+ harmoniously with many other men."
3531
+
3532
+ The examples given above of the increase in output realized under the
3533
+ new management fairly represent the gain which is possible. They do not
3534
+ represent extraordinary or exceptional cases, and have been selected
3535
+ from among thousands of similar illustrations which might have been
3536
+ given.
3537
+
3538
+ Let us now examine the good which would follow the general adoption of
3539
+ these principles.
3540
+
3541
+ The larger profit would come to the whole world in general.
3542
+
3543
+ The greatest material gain which those of the present generation have
3544
+ over past generations has come from the fact that the average man in
3545
+ this generation, with a given expenditure of effort, is producing two
3546
+ times, three times, even four times as much of those things that are of
3547
+ use to man as it was possible for the average man in the past to
3548
+ produce. This increase in the productivity of human effort is, of
3549
+ course, due to many causes, besides the increase in the personal
3550
+ dexterity of the man. It is due to the discovery of steam and
3551
+ electricity, to the introduction of machinery, to inventions, great and
3552
+ small, and to the progress in science and education. But from whatever
3553
+ cause this increase in productivity has come, it is to the greater
3554
+ productivity of each individual that the whole country owes its greater
3555
+ prosperity.
3556
+
3557
+ Those who are afraid that a large increase in the productivity of each
3558
+ workman will throw other men out of work, should realize that the one
3559
+ element more than any other which differentiates civilized from
3560
+ uncivilized countries--prosperous from poverty--stricken peoples--is
3561
+ that the average man in the one is five or six times as productive as
3562
+ the other. It is also a fact that the chief cause for the large
3563
+ percentage of the unemployed in England (perhaps the most virile nation
3564
+ in the world), is that the workmen of England, more than in any other
3565
+ civilized country, are deliberately restricting their output because
3566
+ they are possessed by the fallacy that it is against their best interest
3567
+ for each man to work as hard as he can.
3568
+
3569
+ The general adoption of scientific management would readily in the
3570
+ future double the productivity of the average man engaged in industrial
3571
+ work. Think of what this means to the whole country. Think of the
3572
+ increase, both in the necessities and luxuries of life, which becomes
3573
+ available for the whole country, of the possibility of shortening the
3574
+ hours of labor when this is desirable, and of the increased
3575
+ opportunities for education, culture, and recreation which this implies.
3576
+ But while the whole world would profit by this increase in production,
3577
+ the manufacturer and the workman will be far more interested in the
3578
+ especial local gain that comes to them and to the people immediately
3579
+ around them. Scientific management will mean, for the employers and the
3580
+ workmen who adopt it--and particularly for those who adopt it first--the
3581
+ elimination of almost all causes for dispute and disagreement between
3582
+ them. What constitutes a fair day's work will be a question for
3583
+ scientific investigation, instead of a subject to be bargained and
3584
+ haggled over. Soldiering will cease because the object for soldiering
3585
+ will no longer exist. The great increase in wages which accompanies this
3586
+ type of management will largely eliminate the wage question as a source
3587
+ of dispute. But more than all other causes, the close, intimate
3588
+ cooperation, the constant personal contact between the two sides, will
3589
+ tend to diminish friction and discontent. It is difficult for two people
3590
+ whose interests are the same, and who work side by side in accomplishing
3591
+ the same object, all day long, to keep up a quarrel.
3592
+
3593
+ The low cost of production which accompanies a doubling of the output
3594
+ will enable the companies who adopt this management, particularly those
3595
+ who adopt it first, to compete far better than they were able to before,
3596
+ and this will so enlarge their markets that their men will have almost
3597
+ constant work even in dull times, and that they will earn larger profits
3598
+ at all times.
3599
+
3600
+ This means increase in prosperity and diminution in poverty, not only
3601
+ for their men but for the whole community immediately around them.
3602
+
3603
+ As one of the elements incident to this great gain in output, each
3604
+ workman has been systematically trained to his highest state of
3605
+ efficiency, and has been taught to do a higher class of work than he was
3606
+ able to do under the old types of management; and at the same time he
3607
+ has acquired a friendly mental attitude toward his employers and his
3608
+ whole working conditions, whereas before a considerable part of his time
3609
+ was spent in criticism, suspicious watchfulness, and sometimes in open
3610
+ warfare. This direct gain to all of those working under the system is
3611
+ without doubt the most important single element in the whole problem.
3612
+
3613
+ Is not the realization of results such as these of far more importance
3614
+ than the solution of most of the problems which are now agitating both
3615
+ the English and American peoples? And is it not the duty of those who
3616
+ are acquainted with these facts, to exert themselves to make the whole
3617
+ community realize this importance?
3618
+
3619
+
3620
+
3621
+
3622
+
3623
+
3624
+
3625
+
3626
+
3627
+
3628
+ *** END OF THE PROJECT GUTENBERG EBOOK THE PRINCIPLES OF SCIENTIFIC MANAGEMENT ***
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